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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 20 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 20 ft (6.1 m) one-way run.

Copper Wire (≤3% Drop)3 AWG26.67 mm² · Drop: 0.35%
Aluminum Wire (≤3% Drop)1 AWGDrop: 0.88V (0.37%)
Voltage at Load End239.2 VLoss: 0.85 V (146.7 W)
Power & Breaker (125%)41.57 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 20 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A10.86 V (4.53%)229.1 V17.92 V (7.47%)1881.6 WDrop/Amp High
12 AWG3.31 mm²20 A6.83 V (2.84%)233.2 V11.26 V (4.69%)1182.4 WDrop/Amp High
10 AWG5.26 mm²30 A4.3 V (1.79%)235.7 V7.09 V (2.95%)744.0 WDrop/Amp High
8 AWG8.37 mm²50 A2.7 V (1.12%)237.3 V4.45 V (1.86%)467.6 WDrop/Amp High
6 AWG13.3 mm²65 A1.7 V (0.71%)238.3 V2.8 V (1.17%)294.3 WDrop/Amp High
4 AWG21.15 mm²85 A1.07 V (0.45%)238.9 V1.76 V (0.73%)185.0 WDrop/Amp High
3 AWG26.67 mm²100 A0.85 V (0.35%)239.2 V1.4 V (0.58%)146.7 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.67 V (0.28%)239.3 V1.11 V (0.46%)116.4 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.53 V (0.22%)239.5 V0.88 V (0.37%)92.3 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.42 V (0.18%)239.6 V0.7 V (0.29%)73.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.34 V (0.14%)239.7 V0.55 V (0.23%)58.0 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.27 V (0.11%)239.7 V0.44 V (0.18%)46.0 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.21 V (0.09%)239.8 V0.35 V (0.14%)36.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.18 V (0.07%)239.8 V0.29 V (0.12%)30.9 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.15 V (0.06%)239.9 V0.25 V (0.1%)25.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.13 V (0.05%)239.9 V0.21 V (0.09%)22.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.11 V (0.05%)239.9 V0.18 V (0.08%)19.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.09 V (0.04%)239.9 V0.15 V (0.06%)15.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.07 V (0.03%)239.9 V0.12 V (0.05%)12.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.06 V (0.02%)239.9 V0.1 V (0.04%)10.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.04 V (0.02%)240.0 V0.07 V (0.03%)7.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 20 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 20 feet one-way at 240V (3-Phase), you need 3 AWG copper wire. This produces a voltage drop of 0.85V (0.35%) and delivers 239.2V at the load.

What size aluminum wire is required for 100 amps at 20 feet?

Using aluminum conductors (75°C rating), you should use 1 AWG to maintain voltage drop at 0.88V (0.37%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.