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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

150 Amp Wire Size at 20 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 150 A load over a 20 ft (6.1 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 0.26%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 0.66V (0.27%)
Voltage at Load End239.4 VLoss: 0.63 V (164.6 W)
Power & Breaker (125%)62.35 kW200A Breaker Recommended

All AWG & kcmil Wire Gauges for 150 Amps at 20 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A16.29 V (6.79%)223.7 V26.88 V (11.2%)4233.5 WDrop/Amp High
12 AWG3.31 mm²20 A10.24 V (4.27%)229.8 V16.89 V (7.04%)2660.3 WDrop/Amp High
10 AWG5.26 mm²30 A6.44 V (2.68%)233.6 V10.63 V (4.43%)1674.1 WDrop/Amp High
8 AWG8.37 mm²50 A4.05 V (1.69%)236.0 V6.68 V (2.78%)1052.1 WDrop/Amp High
6 AWG13.3 mm²65 A2.55 V (1.06%)237.5 V4.2 V (1.75%)662.1 WDrop/Amp High
4 AWG21.15 mm²85 A1.6 V (0.67%)238.4 V2.64 V (1.1%)416.3 WDrop/Amp High
3 AWG26.67 mm²100 A1.27 V (0.53%)238.7 V2.1 V (0.87%)330.2 WDrop/Amp High
2 AWG33.62 mm²115 A1.01 V (0.42%)239.0 V1.66 V (0.69%)261.9 WDrop/Amp High
1 AWG42.41 mm²130 A0.8 V (0.33%)239.2 V1.32 V (0.55%)207.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A0.63 V (0.26%)239.4 V1.05 V (0.44%)164.6 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.5 V (0.21%)239.5 V0.83 V (0.35%)130.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.4 V (0.17%)239.6 V0.66 V (0.27%)103.6 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.32 V (0.13%)239.7 V0.52 V (0.22%)82.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.27 V (0.11%)239.7 V0.44 V (0.18%)69.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.22 V (0.09%)239.8 V0.37 V (0.15%)57.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.19 V (0.08%)239.8 V0.32 V (0.13%)49.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.17 V (0.07%)239.8 V0.28 V (0.11%)43.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.13 V (0.06%)239.9 V0.22 V (0.09%)34.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.11 V (0.05%)239.9 V0.18 V (0.08%)29.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.09 V (0.04%)239.9 V0.15 V (0.06%)23.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.07 V (0.03%)239.9 V0.11 V (0.05%)17.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 150 amps at 20 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 150A load over 20 feet one-way at 240V (3-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 0.63V (0.26%) and delivers 239.4V at the load.

What size aluminum wire is required for 150 amps at 20 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 0.66V (0.27%).

What breaker size is needed for a 150A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (150A × 1.25 = 187.5A), which corresponds to a standard 200A circuit breaker.