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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 50 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)3 AWG26.67 mm² · Drop: 0.88%
Aluminum Wire (≤3% Drop)1 AWGDrop: 2.2V (0.92%)
Voltage at Load End237.9 VLoss: 2.12 V (366.9 W)
Power & Breaker (125%)41.57 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 50 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A27.16 V (11.32%)212.8 V44.8 V (18.67%)4703.9 WDrop/Amp High
12 AWG3.31 mm²20 A17.07 V (7.11%)222.9 V28.15 V (11.73%)2955.9 WDrop/Amp High
10 AWG5.26 mm²30 A10.74 V (4.47%)229.3 V17.71 V (7.38%)1860.1 WDrop/Amp High
8 AWG8.37 mm²50 A6.75 V (2.81%)233.3 V11.13 V (4.64%)1168.9 WDrop/Amp High
6 AWG13.3 mm²65 A4.25 V (1.77%)235.8 V7.01 V (2.92%)735.6 WDrop/Amp High
4 AWG21.15 mm²85 A2.67 V (1.11%)237.3 V4.41 V (1.84%)462.6 WDrop/Amp High
3 AWG26.67 mm²100 A2.12 V (0.88%)237.9 V3.49 V (1.46%)366.9 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.68 V (0.7%)238.3 V2.77 V (1.15%)291.0 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.33 V (0.55%)238.7 V2.2 V (0.92%)230.7 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.06 V (0.44%)238.9 V1.74 V (0.73%)182.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.84 V (0.35%)239.2 V1.38 V (0.58%)145.1 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.66 V (0.28%)239.3 V1.1 V (0.46%)115.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.53 V (0.22%)239.5 V0.87 V (0.36%)91.3 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.45 V (0.19%)239.6 V0.74 V (0.31%)77.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.37 V (0.15%)239.6 V0.61 V (0.26%)64.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.32 V (0.13%)239.7 V0.53 V (0.22%)55.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.28 V (0.12%)239.7 V0.46 V (0.19%)48.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.22 V (0.09%)239.8 V0.37 V (0.15%)38.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.19 V (0.08%)239.8 V0.31 V (0.13%)32.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.15 V (0.06%)239.9 V0.25 V (0.1%)25.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.11 V (0.05%)239.9 V0.18 V (0.08%)19.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 50 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 50 feet one-way at 240V (3-Phase), you need 3 AWG copper wire. This produces a voltage drop of 2.12V (0.88%) and delivers 237.9V at the load.

What size aluminum wire is required for 100 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 1 AWG to maintain voltage drop at 2.2V (0.92%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.