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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 600 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 2.63%
Aluminum Wire (≤3% Drop)350 kcmilDrop: 6.31V (2.63%)
Voltage at Load End233.7 VLoss: 6.32 V (1095.2 W)
Power & Breaker (125%)41.57 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 600 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A325.89 V (135.79%)0.0 V537.57 V (223.99%)56446.6 WDrop/Amp High
12 AWG3.31 mm²20 A204.79 V (85.33%)35.2 V337.81 V (140.75%)35471.0 WDrop/Amp High
10 AWG5.26 mm²30 A128.87 V (53.7%)111.1 V212.58 V (88.57%)22321.1 WDrop/Amp High
8 AWG8.37 mm²50 A80.99 V (33.74%)159.0 V133.59 V (55.66%)14027.4 WDrop/Amp High
6 AWG13.3 mm²65 A50.97 V (21.24%)189.0 V84.07 V (35.03%)8827.7 WDrop/Amp High
4 AWG21.15 mm²85 A32.05 V (13.35%)207.9 V52.87 V (22.03%)5551.3 WDrop/Amp High
3 AWG26.67 mm²100 A25.42 V (10.59%)214.6 V41.93 V (17.47%)4402.3 WDrop/Amp High
2 AWG33.62 mm²115 A20.16 V (8.4%)219.8 V33.26 V (13.86%)3492.2 WDrop/Amp High
1 AWG42.41 mm²130 A15.98 V (6.66%)224.0 V26.37 V (10.99%)2768.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A12.67 V (5.28%)227.3 V20.9 V (8.71%)2195.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A10.05 V (4.19%)229.9 V16.58 V (6.91%)1741.2 W~ ≤5%
3/0 AWG85.01 mm²200 A7.97 V (3.32%)232.0 V13.15 V (5.48%)1381.1 W~ ≤5%
4/0 AWG107.2 mm²230 A6.32 V (2.63%)233.7 V10.43 V (4.35%)1095.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A5.35 V (2.23%)234.6 V8.83 V (3.68%)926.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A4.46 V (1.86%)235.5 V7.36 V (3.07%)772.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A3.82 V (1.59%)236.2 V6.31 V (2.63%)662.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A3.34 V (1.39%)236.7 V5.52 V (2.3%)579.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.68 V (1.11%)237.3 V4.41 V (1.84%)463.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.23 V (0.93%)237.8 V3.68 V (1.53%)386.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.78 V (0.74%)238.2 V2.94 V (1.23%)309.0 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.34 V (0.56%)238.7 V2.21 V (0.92%)231.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 600 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 600 feet one-way at 240V (3-Phase), you need 4/0 AWG copper wire. This produces a voltage drop of 6.32V (2.63%) and delivers 233.7V at the load.

What size aluminum wire is required for 100 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 350 kcmil to maintain voltage drop at 6.31V (2.63%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.