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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

80 Amp Wire Size at 600 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 80 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)3/0 AWG85.01 mm² · Drop: 2.66%
Aluminum Wire (≤3% Drop)250 kcmilDrop: 7.06V (2.94%)
Voltage at Load End233.6 VLoss: 6.38 V (883.9 W)
Power & Breaker (125%)33.26 kW100A Breaker Recommended

All AWG & kcmil Wire Gauges for 80 Amps at 600 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A260.72 V (108.63%)0.0 V430.06 V (179.19%)36125.8 WDrop/Amp High
12 AWG3.31 mm²20 A163.83 V (68.26%)76.2 V270.25 V (112.6%)22701.4 WDrop/Amp High
10 AWG5.26 mm²30 A103.1 V (42.96%)136.9 V170.06 V (70.86%)14285.5 WDrop/Amp High
8 AWG8.37 mm²50 A64.79 V (27.0%)175.2 V106.87 V (44.53%)8977.5 WDrop/Amp High
6 AWG13.3 mm²65 A40.77 V (16.99%)199.2 V67.26 V (28.02%)5649.8 WDrop/Amp High
4 AWG21.15 mm²85 A25.64 V (10.68%)214.4 V42.29 V (17.62%)3552.8 WDrop/Amp High
3 AWG26.67 mm²100 A20.33 V (8.47%)219.7 V33.54 V (13.98%)2817.5 WDrop/Amp High
2 AWG33.62 mm²115 A16.13 V (6.72%)223.9 V26.61 V (11.09%)2235.0 WDrop/Amp High
1 AWG42.41 mm²130 A12.79 V (5.33%)227.2 V21.09 V (8.79%)1771.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A10.14 V (4.22%)229.9 V16.72 V (6.97%)1404.8 W~ ≤5%
2/0 AWG67.43 mm²175 A8.04 V (3.35%)232.0 V13.27 V (5.53%)1114.4 W~ ≤5%
3/0 AWG85.01 mm²200 A6.38 V (2.66%)233.6 V10.52 V (4.38%)883.9 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A5.06 V (2.11%)234.9 V8.34 V (3.48%)700.9 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A4.28 V (1.78%)235.7 V7.06 V (2.94%)593.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A3.57 V (1.49%)236.4 V5.89 V (2.45%)494.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A3.06 V (1.27%)236.9 V5.05 V (2.1%)423.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.68 V (1.11%)237.3 V4.41 V (1.84%)370.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.14 V (0.89%)237.9 V3.53 V (1.47%)296.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.78 V (0.74%)238.2 V2.94 V (1.23%)247.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.43 V (0.59%)238.6 V2.35 V (0.98%)197.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.07 V (0.45%)238.9 V1.77 V (0.74%)148.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 80 amps at 600 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 80A load over 600 feet one-way at 240V (3-Phase), you need 3/0 AWG copper wire. This produces a voltage drop of 6.38V (2.66%) and delivers 233.6V at the load.

What size aluminum wire is required for 80 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 250 kcmil to maintain voltage drop at 7.06V (2.94%).

What breaker size is needed for a 80A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (80A × 1.25 = 100.0A), which corresponds to a standard 100A circuit breaker.