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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 450 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 2.47%
Aluminum Wire (≤3% Drop)300 kcmilDrop: 6.9V (2.87%)
Voltage at Load End234.1 VLoss: 5.93 V (1283.5 W)
Power & Breaker (125%)51.96 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 450 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A305.53 V (127.3%)0.0 V503.98 V (209.99%)66148.4 WDrop/Amp High
12 AWG3.31 mm²20 A191.99 V (80.0%)48.0 V316.7 V (131.96%)41567.6 WDrop/Amp High
10 AWG5.26 mm²30 A120.82 V (50.34%)119.2 V199.29 V (83.04%)26157.5 WDrop/Amp High
8 AWG8.37 mm²50 A75.93 V (31.64%)164.1 V125.24 V (52.18%)16438.3 WDrop/Amp High
6 AWG13.3 mm²65 A47.78 V (19.91%)192.2 V78.82 V (32.84%)10345.0 WDrop/Amp High
4 AWG21.15 mm²85 A30.05 V (12.52%)210.0 V49.56 V (20.65%)6505.4 WDrop/Amp High
3 AWG26.67 mm²100 A23.83 V (9.93%)216.2 V39.31 V (16.38%)5158.9 WDrop/Amp High
2 AWG33.62 mm²115 A18.9 V (7.88%)221.1 V31.18 V (12.99%)4092.5 WDrop/Amp High
1 AWG42.41 mm²130 A14.98 V (6.24%)225.0 V24.72 V (10.3%)3244.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A11.88 V (4.95%)228.1 V19.6 V (8.17%)2572.2 W~ ≤5%
2/0 AWG67.43 mm²175 A9.42 V (3.93%)230.6 V15.55 V (6.48%)2040.5 W~ ≤5%
3/0 AWG85.01 mm²200 A7.48 V (3.11%)232.5 V12.33 V (5.14%)1618.5 W~ ≤5%
4/0 AWG107.2 mm²230 A5.93 V (2.47%)234.1 V9.78 V (4.07%)1283.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A5.02 V (2.09%)235.0 V8.27 V (3.45%)1085.9 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A4.18 V (1.74%)235.8 V6.9 V (2.87%)905.2 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A3.58 V (1.49%)236.4 V5.91 V (2.46%)776.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A3.14 V (1.31%)236.9 V5.17 V (2.15%)678.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.51 V (1.04%)237.5 V4.14 V (1.72%)543.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.09 V (0.87%)237.9 V3.45 V (1.44%)452.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.67 V (0.7%)238.3 V2.76 V (1.15%)362.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.25 V (0.52%)238.7 V2.07 V (0.86%)271.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 450 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 450 feet one-way at 240V (3-Phase), you need 4/0 AWG copper wire. This produces a voltage drop of 5.93V (2.47%) and delivers 234.1V at the load.

What size aluminum wire is required for 125 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 300 kcmil to maintain voltage drop at 6.9V (2.87%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.