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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 80 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 1.11%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 2.76V (1.15%)
Voltage at Load End237.3 VLoss: 2.66 V (576.8 W)
Power & Breaker (125%)51.96 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 80 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A54.32 V (22.63%)185.7 V89.6 V (37.33%)11759.7 WDrop/Amp High
12 AWG3.31 mm²20 A34.13 V (14.22%)205.9 V56.3 V (23.46%)7389.8 WDrop/Amp High
10 AWG5.26 mm²30 A21.48 V (8.95%)218.5 V35.43 V (14.76%)4650.2 WDrop/Amp High
8 AWG8.37 mm²50 A13.5 V (5.62%)226.5 V22.27 V (9.28%)2922.4 WDrop/Amp High
6 AWG13.3 mm²65 A8.49 V (3.54%)231.5 V14.01 V (5.84%)1839.1 WDrop/Amp High
4 AWG21.15 mm²85 A5.34 V (2.23%)234.7 V8.81 V (3.67%)1156.5 WDrop/Amp High
3 AWG26.67 mm²100 A4.24 V (1.77%)235.8 V6.99 V (2.91%)917.1 WDrop/Amp High
2 AWG33.62 mm²115 A3.36 V (1.4%)236.6 V5.54 V (2.31%)727.5 WDrop/Amp High
1 AWG42.41 mm²130 A2.66 V (1.11%)237.3 V4.39 V (1.83%)576.8 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A2.11 V (0.88%)237.9 V3.48 V (1.45%)457.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.68 V (0.7%)238.3 V2.76 V (1.15%)362.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.33 V (0.55%)238.7 V2.19 V (0.91%)287.7 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.05 V (0.44%)238.9 V1.74 V (0.72%)228.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.89 V (0.37%)239.1 V1.47 V (0.61%)193.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.74 V (0.31%)239.3 V1.23 V (0.51%)160.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.64 V (0.27%)239.4 V1.05 V (0.44%)138.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.56 V (0.23%)239.4 V0.92 V (0.38%)120.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.45 V (0.19%)239.6 V0.74 V (0.31%)96.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.37 V (0.15%)239.6 V0.61 V (0.26%)80.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.3 V (0.12%)239.7 V0.49 V (0.2%)64.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.22 V (0.09%)239.8 V0.37 V (0.15%)48.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 80 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 80 feet one-way at 240V (3-Phase), you need 1 AWG copper wire. This produces a voltage drop of 2.66V (1.11%) and delivers 237.3V at the load.

What size aluminum wire is required for 125 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 2.76V (1.15%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.