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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

15 Amp Wire Size at 250 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 15 A load over a 250 ft (76.2 m) one-way run.

Copper Wire (≤3% Drop)12 AWG3.31 mm² · Drop: 2.67%
Aluminum Wire (≤3% Drop)10 AWGDrop: 13.29V (2.77%)
Voltage at Load End467.2 VLoss: 12.8 V (332.5 W)
Power & Breaker (125%)12.47 kW20A Breaker Recommended

All AWG & kcmil Wire Gauges for 15 Amps at 250 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A20.37 V (4.24%)459.6 V33.6 V (7.0%)529.2 W~ ≤5%
12 AWG3.31 mm²20 A12.8 V (2.67%)467.2 V21.11 V (4.4%)332.5 W✓ PASS (≤3%)
10 AWG5.26 mm²30 A8.05 V (1.68%)471.9 V13.29 V (2.77%)209.3 W✓ PASS (≤3%)
8 AWG8.37 mm²50 A5.06 V (1.05%)474.9 V8.35 V (1.74%)131.5 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A3.19 V (0.66%)476.8 V5.25 V (1.09%)82.8 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A2.0 V (0.42%)478.0 V3.3 V (0.69%)52.0 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A1.59 V (0.33%)478.4 V2.62 V (0.55%)41.3 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.26 V (0.26%)478.7 V2.08 V (0.43%)32.7 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.0 V (0.21%)479.0 V1.65 V (0.34%)26.0 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.79 V (0.17%)479.2 V1.31 V (0.27%)20.6 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.63 V (0.13%)479.4 V1.04 V (0.22%)16.3 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.5 V (0.1%)479.5 V0.82 V (0.17%)12.9 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.4 V (0.08%)479.6 V0.65 V (0.14%)10.3 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.33 V (0.07%)479.7 V0.55 V (0.11%)8.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.28 V (0.06%)479.7 V0.46 V (0.1%)7.2 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.24 V (0.05%)479.8 V0.39 V (0.08%)6.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.21 V (0.04%)479.8 V0.34 V (0.07%)5.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.17 V (0.03%)479.8 V0.28 V (0.06%)4.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.14 V (0.03%)479.9 V0.23 V (0.05%)3.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.11 V (0.02%)479.9 V0.18 V (0.04%)2.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.08 V (0.02%)479.9 V0.14 V (0.03%)2.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 15 amps at 250 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 15A load over 250 feet one-way at 480V (3-Phase), you need 12 AWG copper wire. This produces a voltage drop of 12.8V (2.67%) and delivers 467.2V at the load.

What size aluminum wire is required for 15 amps at 250 feet?

Using aluminum conductors (75°C rating), you should use 10 AWG to maintain voltage drop at 13.29V (2.77%).

What breaker size is needed for a 15A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (15A × 1.25 = 18.8A), which corresponds to a standard 20A circuit breaker.