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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

200 Amp Wire Size at 120 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 200 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)3/0 AWG85.01 mm² · Drop: 1.53%
Aluminum Wire (≤3% Drop)250 kcmilDrop: 3.53V (1.7%)
Voltage at Load End204.8 VLoss: 3.19 V (1104.9 W)
Power & Breaker (125%)72.05 kW250A Breaker Recommended

All AWG & kcmil Wire Gauges for 200 Amps at 120 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A130.36 V (62.67%)77.6 V215.03 V (103.38%)45157.3 WDrop/Amp High
12 AWG3.31 mm²20 A81.92 V (39.38%)126.1 V135.12 V (64.96%)28376.8 WDrop/Amp High
10 AWG5.26 mm²30 A51.55 V (24.78%)156.5 V85.03 V (40.88%)17856.9 WDrop/Amp High
8 AWG8.37 mm²50 A32.39 V (15.57%)175.6 V53.44 V (25.69%)11221.9 WDrop/Amp High
6 AWG13.3 mm²65 A20.39 V (9.8%)187.6 V33.63 V (16.17%)7062.2 WDrop/Amp High
4 AWG21.15 mm²85 A12.82 V (6.16%)195.2 V21.15 V (10.17%)4441.0 WDrop/Amp High
3 AWG26.67 mm²100 A10.17 V (4.89%)197.8 V16.77 V (8.06%)3521.8 WDrop/Amp High
2 AWG33.62 mm²115 A8.06 V (3.88%)199.9 V13.3 V (6.4%)2793.8 WDrop/Amp High
1 AWG42.41 mm²130 A6.39 V (3.07%)201.6 V10.55 V (5.07%)2214.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A5.07 V (2.44%)202.9 V8.36 V (4.02%)1756.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A4.02 V (1.93%)204.0 V6.63 V (3.19%)1393.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A3.19 V (1.53%)204.8 V5.26 V (2.53%)1104.9 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A2.53 V (1.22%)205.5 V4.17 V (2.01%)876.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.14 V (1.03%)205.9 V3.53 V (1.7%)741.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.78 V (0.86%)206.2 V2.94 V (1.41%)617.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.53 V (0.74%)206.5 V2.52 V (1.21%)529.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.34 V (0.64%)206.7 V2.21 V (1.06%)463.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.07 V (0.51%)206.9 V1.77 V (0.85%)370.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.89 V (0.43%)207.1 V1.47 V (0.71%)309.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.71 V (0.34%)207.3 V1.18 V (0.57%)247.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.54 V (0.26%)207.5 V0.88 V (0.42%)185.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 200 amps at 120 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 200A load over 120 feet one-way at 208V (3-Phase), you need 3/0 AWG copper wire. This produces a voltage drop of 3.19V (1.53%) and delivers 204.8V at the load.

What size aluminum wire is required for 200 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 250 kcmil to maintain voltage drop at 3.53V (1.7%).

What breaker size is needed for a 200A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (200A × 1.25 = 250.0A), which corresponds to a standard 250A circuit breaker.