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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

30 Amp Wire Size at 120 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 30 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 2.34%
Aluminum Wire (≤3% Drop)6 AWGDrop: 5.04V (2.43%)
Voltage at Load End203.1 VLoss: 4.86 V (252.5 W)
Power & Breaker (125%)10.81 kW40A Breaker Recommended

All AWG & kcmil Wire Gauges for 30 Amps at 120 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A19.55 V (9.4%)188.4 V32.25 V (15.51%)1016.0 WDrop/Amp High
12 AWG3.31 mm²20 A12.29 V (5.91%)195.7 V20.27 V (9.74%)638.5 WDrop/Amp High
10 AWG5.26 mm²30 A7.73 V (3.72%)200.3 V12.75 V (6.13%)401.8 W~ ≤5%
8 AWG8.37 mm²50 A4.86 V (2.34%)203.1 V8.02 V (3.85%)252.5 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A3.06 V (1.47%)204.9 V5.04 V (2.43%)158.9 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A1.92 V (0.92%)206.1 V3.17 V (1.53%)99.9 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A1.52 V (0.73%)206.5 V2.52 V (1.21%)79.2 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.21 V (0.58%)206.8 V2.0 V (0.96%)62.9 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.96 V (0.46%)207.0 V1.58 V (0.76%)49.8 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.76 V (0.37%)207.2 V1.25 V (0.6%)39.5 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.6 V (0.29%)207.4 V0.99 V (0.48%)31.3 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.48 V (0.23%)207.5 V0.79 V (0.38%)24.9 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.38 V (0.18%)207.6 V0.63 V (0.3%)19.7 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.32 V (0.15%)207.7 V0.53 V (0.25%)16.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.27 V (0.13%)207.7 V0.44 V (0.21%)13.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.23 V (0.11%)207.8 V0.38 V (0.18%)11.9 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.2 V (0.1%)207.8 V0.33 V (0.16%)10.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.16 V (0.08%)207.8 V0.26 V (0.13%)8.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.13 V (0.06%)207.9 V0.22 V (0.11%)7.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.11 V (0.05%)207.9 V0.18 V (0.08%)5.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.08 V (0.04%)207.9 V0.13 V (0.06%)4.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 30 amps at 120 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 30A load over 120 feet one-way at 208V (3-Phase), you need 8 AWG copper wire. This produces a voltage drop of 4.86V (2.34%) and delivers 203.1V at the load.

What size aluminum wire is required for 30 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 6 AWG to maintain voltage drop at 5.04V (2.43%).

What breaker size is needed for a 30A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (30A × 1.25 = 37.5A), which corresponds to a standard 40A circuit breaker.