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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

150 Amp Wire Size at 120 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 150 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 1.83%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 3.95V (1.9%)
Voltage at Load End204.2 VLoss: 3.8 V (987.7 W)
Power & Breaker (125%)54.04 kW200A Breaker Recommended

All AWG & kcmil Wire Gauges for 150 Amps at 120 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A97.77 V (47.0%)110.2 V161.27 V (77.53%)25401.0 WDrop/Amp High
12 AWG3.31 mm²20 A61.44 V (29.54%)146.6 V101.34 V (48.72%)15961.9 WDrop/Amp High
10 AWG5.26 mm²30 A38.66 V (18.59%)169.3 V63.77 V (30.66%)10044.5 WDrop/Amp High
8 AWG8.37 mm²50 A24.3 V (11.68%)183.7 V40.08 V (19.27%)6312.3 WDrop/Amp High
6 AWG13.3 mm²65 A15.29 V (7.35%)192.7 V25.22 V (12.13%)3972.5 WDrop/Amp High
4 AWG21.15 mm²85 A9.62 V (4.62%)198.4 V15.86 V (7.63%)2498.1 WDrop/Amp High
3 AWG26.67 mm²100 A7.62 V (3.67%)200.4 V12.58 V (6.05%)1981.0 WDrop/Amp High
2 AWG33.62 mm²115 A6.05 V (2.91%)202.0 V9.98 V (4.8%)1571.5 WDrop/Amp High
1 AWG42.41 mm²130 A4.8 V (2.31%)203.2 V7.91 V (3.8%)1245.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A3.8 V (1.83%)204.2 V6.27 V (3.01%)987.7 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A3.02 V (1.45%)205.0 V4.97 V (2.39%)783.5 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A2.39 V (1.15%)205.6 V3.95 V (1.9%)621.5 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.9 V (0.91%)206.1 V3.13 V (1.5%)492.9 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.61 V (0.77%)206.4 V2.65 V (1.27%)417.0 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.34 V (0.64%)206.7 V2.21 V (1.06%)347.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.15 V (0.55%)206.9 V1.89 V (0.91%)298.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.0 V (0.48%)207.0 V1.65 V (0.8%)260.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.8 V (0.39%)207.2 V1.32 V (0.64%)208.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.67 V (0.32%)207.3 V1.1 V (0.53%)173.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.54 V (0.26%)207.5 V0.88 V (0.42%)139.0 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.4 V (0.19%)207.6 V0.66 V (0.32%)104.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 150 amps at 120 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 150A load over 120 feet one-way at 208V (3-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 3.8V (1.83%) and delivers 204.2V at the load.

What size aluminum wire is required for 150 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 3.95V (1.9%).

What breaker size is needed for a 150A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (150A × 1.25 = 187.5A), which corresponds to a standard 200A circuit breaker.