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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

200 Amp Wire Size at 225 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 200 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)3/0 AWG85.01 mm² · Drop: 1.25%
Aluminum Wire (≤3% Drop)250 kcmilDrop: 6.62V (1.38%)
Voltage at Load End474.0 VLoss: 5.98 V (2071.7 W)
Power & Breaker (125%)166.28 kW250A Breaker Recommended

All AWG & kcmil Wire Gauges for 200 Amps at 225 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A244.42 V (50.92%)235.6 V403.18 V (84.0%)84669.9 WDrop/Amp High
12 AWG3.31 mm²20 A153.59 V (32.0%)326.4 V253.36 V (52.78%)53206.5 WDrop/Amp High
10 AWG5.26 mm²30 A96.65 V (20.14%)383.3 V159.43 V (33.22%)33481.6 WDrop/Amp High
8 AWG8.37 mm²50 A60.74 V (12.65%)419.3 V100.19 V (20.87%)21041.0 WDrop/Amp High
6 AWG13.3 mm²65 A38.23 V (7.96%)441.8 V63.05 V (13.14%)13241.6 WDrop/Amp High
4 AWG21.15 mm²85 A24.04 V (5.01%)456.0 V39.65 V (8.26%)8326.9 WDrop/Amp High
3 AWG26.67 mm²100 A19.06 V (3.97%)460.9 V31.44 V (6.55%)6603.4 WDrop/Amp High
2 AWG33.62 mm²115 A15.12 V (3.15%)464.9 V24.94 V (5.2%)5238.4 WDrop/Amp High
1 AWG42.41 mm²130 A11.99 V (2.5%)468.0 V19.77 V (4.12%)4152.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A9.5 V (1.98%)470.5 V15.68 V (3.27%)3292.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A7.54 V (1.57%)472.5 V12.44 V (2.59%)2611.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A5.98 V (1.25%)474.0 V9.86 V (2.06%)2071.7 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A4.74 V (0.99%)475.3 V7.82 V (1.63%)1642.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A4.01 V (0.84%)476.0 V6.62 V (1.38%)1390.0 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A3.34 V (0.7%)476.7 V5.52 V (1.15%)1158.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.87 V (0.6%)477.1 V4.73 V (0.99%)993.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.51 V (0.52%)477.5 V4.14 V (0.86%)868.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.01 V (0.42%)478.0 V3.31 V (0.69%)695.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.67 V (0.35%)478.3 V2.76 V (0.57%)579.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.34 V (0.28%)478.7 V2.21 V (0.46%)463.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.0 V (0.21%)479.0 V1.66 V (0.34%)347.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 200 amps at 225 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 200A load over 225 feet one-way at 480V (3-Phase), you need 3/0 AWG copper wire. This produces a voltage drop of 5.98V (1.25%) and delivers 474.0V at the load.

What size aluminum wire is required for 200 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 250 kcmil to maintain voltage drop at 6.62V (1.38%).

What breaker size is needed for a 200A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (200A × 1.25 = 250.0A), which corresponds to a standard 250A circuit breaker.