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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

200 Amp Wire Size at 60 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 200 A load over a 60 ft (18.3 m) one-way run.

Copper Wire (≤3% Drop)3/0 AWG85.01 mm² · Drop: 1.53%
Aluminum Wire (≤3% Drop)250 kcmilDrop: 2.04V (1.7%)
Voltage at Load End118.2 VLoss: 1.84 V (368.3 W)
Power & Breaker (125%)24.0 kW250A Breaker Recommended

All AWG & kcmil Wire Gauges for 200 Amps at 60 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A75.26 V (62.72%)44.7 V124.15 V (103.46%)15052.4 WDrop/Amp High
12 AWG3.31 mm²20 A47.29 V (39.41%)72.7 V78.01 V (65.01%)9458.9 WDrop/Amp High
10 AWG5.26 mm²30 A29.76 V (24.8%)90.2 V49.09 V (40.91%)5952.3 WDrop/Amp High
8 AWG8.37 mm²50 A18.7 V (15.59%)101.3 V30.85 V (25.71%)3740.6 WDrop/Amp High
6 AWG13.3 mm²65 A11.77 V (9.81%)108.2 V19.42 V (16.18%)2354.1 WDrop/Amp High
4 AWG21.15 mm²85 A7.4 V (6.17%)112.6 V12.21 V (10.17%)1480.3 WDrop/Amp High
3 AWG26.67 mm²100 A5.87 V (4.89%)114.1 V9.68 V (8.07%)1173.9 WDrop/Amp High
2 AWG33.62 mm²115 A4.66 V (3.88%)115.3 V7.68 V (6.4%)931.3 WDrop/Amp High
1 AWG42.41 mm²130 A3.69 V (3.08%)116.3 V6.09 V (5.07%)738.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A2.93 V (2.44%)117.1 V4.83 V (4.02%)585.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A2.32 V (1.93%)117.7 V3.83 V (3.19%)464.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A1.84 V (1.53%)118.2 V3.04 V (2.53%)368.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.46 V (1.22%)118.5 V2.41 V (2.01%)292.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.24 V (1.03%)118.8 V2.04 V (1.7%)247.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.03 V (0.86%)119.0 V1.7 V (1.42%)206.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.88 V (0.74%)119.1 V1.46 V (1.21%)176.6 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.77 V (0.64%)119.2 V1.27 V (1.06%)154.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.62 V (0.51%)119.4 V1.02 V (0.85%)123.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.51 V (0.43%)119.5 V0.85 V (0.71%)103.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.41 V (0.34%)119.6 V0.68 V (0.57%)82.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.31 V (0.26%)119.7 V0.51 V (0.42%)61.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 200 amps at 60 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 200A load over 60 feet one-way at 120V (1-Phase), you need 3/0 AWG copper wire. This produces a voltage drop of 1.84V (1.53%) and delivers 118.2V at the load.

What size aluminum wire is required for 200 amps at 60 feet?

Using aluminum conductors (75°C rating), you should use 250 kcmil to maintain voltage drop at 2.04V (1.7%).

What breaker size is needed for a 200A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (200A × 1.25 = 250.0A), which corresponds to a standard 250A circuit breaker.