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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

225 Amp Wire Size at 40 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 225 A load over a 40 ft (12.2 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 0.4%
Aluminum Wire (≤3% Drop)300 kcmilDrop: 1.1V (0.46%)
Voltage at Load End239.1 VLoss: 0.95 V (369.6 W)
Power & Breaker (125%)93.53 kW300A Breaker Recommended

All AWG & kcmil Wire Gauges for 225 Amps at 40 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A48.88 V (20.37%)191.1 V80.64 V (33.6%)19050.7 WDrop/Amp High
12 AWG3.31 mm²20 A30.72 V (12.8%)209.3 V50.67 V (21.11%)11971.5 WDrop/Amp High
10 AWG5.26 mm²30 A19.33 V (8.05%)220.7 V31.89 V (13.29%)7533.4 WDrop/Amp High
8 AWG8.37 mm²50 A12.15 V (5.06%)227.9 V20.04 V (8.35%)4734.2 WDrop/Amp High
6 AWG13.3 mm²65 A7.65 V (3.19%)232.4 V12.61 V (5.25%)2979.4 WDrop/Amp High
4 AWG21.15 mm²85 A4.81 V (2.0%)235.2 V7.93 V (3.3%)1873.5 WDrop/Amp High
3 AWG26.67 mm²100 A3.81 V (1.59%)236.2 V6.29 V (2.62%)1485.8 WDrop/Amp High
2 AWG33.62 mm²115 A3.02 V (1.26%)237.0 V4.99 V (2.08%)1178.6 WDrop/Amp High
1 AWG42.41 mm²130 A2.4 V (1.0%)237.6 V3.95 V (1.65%)934.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A1.9 V (0.79%)238.1 V3.14 V (1.31%)740.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A1.51 V (0.63%)238.5 V2.49 V (1.04%)587.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A1.2 V (0.5%)238.8 V1.97 V (0.82%)466.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A0.95 V (0.4%)239.1 V1.56 V (0.65%)369.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.8 V (0.33%)239.2 V1.32 V (0.55%)312.8 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.67 V (0.28%)239.3 V1.1 V (0.46%)260.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.57 V (0.24%)239.4 V0.95 V (0.39%)223.5 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.5 V (0.21%)239.5 V0.83 V (0.34%)195.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.4 V (0.17%)239.6 V0.66 V (0.28%)156.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.33 V (0.14%)239.7 V0.55 V (0.23%)130.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.27 V (0.11%)239.7 V0.44 V (0.18%)104.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.2 V (0.08%)239.8 V0.33 V (0.14%)78.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 225 amps at 40 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 225A load over 40 feet one-way at 240V (3-Phase), you need 4/0 AWG copper wire. This produces a voltage drop of 0.95V (0.4%) and delivers 239.1V at the load.

What size aluminum wire is required for 225 amps at 40 feet?

Using aluminum conductors (75°C rating), you should use 300 kcmil to maintain voltage drop at 1.1V (0.46%).

What breaker size is needed for a 225A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (225A × 1.25 = 281.2A), which corresponds to a standard 300A circuit breaker.