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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

275 Amp Wire Size at 500 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 275 A load over a 500 ft (152.4 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 2.55%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 6.74V (2.81%)
Voltage at Load End233.9 VLoss: 6.13 V (2920.0 W)
Power & Breaker (125%)114.32 kW350A Breaker Recommended

All AWG & kcmil Wire Gauges for 275 Amps at 500 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A746.84 V (311.18%)0.0 V1231.94 V (513.31%)355731.3 WDrop/Amp High
12 AWG3.31 mm²20 A469.31 V (195.55%)0.0 V774.15 V (322.56%)223541.1 WDrop/Amp High
10 AWG5.26 mm²30 A295.33 V (123.05%)0.0 V487.16 V (202.98%)140669.4 WDrop/Amp High
8 AWG8.37 mm²50 A185.6 V (77.33%)54.4 V306.15 V (127.56%)88401.6 WDrop/Amp High
6 AWG13.3 mm²65 A116.8 V (48.67%)123.2 V192.66 V (80.28%)55633.2 WDrop/Amp High
4 AWG21.15 mm²85 A73.45 V (30.6%)166.6 V121.16 V (50.48%)34984.4 WDrop/Amp High
3 AWG26.67 mm²100 A58.25 V (24.27%)181.8 V96.08 V (40.03%)27743.6 WDrop/Amp High
2 AWG33.62 mm²115 A46.21 V (19.25%)193.8 V76.22 V (31.76%)22008.4 WDrop/Amp High
1 AWG42.41 mm²130 A36.63 V (15.26%)203.4 V60.42 V (25.18%)17446.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A29.04 V (12.1%)211.0 V47.9 V (19.96%)13832.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A23.04 V (9.6%)217.0 V38.0 V (15.83%)10973.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A18.27 V (7.61%)221.7 V30.14 V (12.56%)8703.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A14.49 V (6.04%)225.5 V23.9 V (9.96%)6902.2 WDrop/Amp High
250 kcmil126.7 mm²255 A12.26 V (5.11%)227.7 V20.22 V (8.43%)5839.9 WDrop/Amp High
300 kcmil152.0 mm²285 A10.22 V (4.26%)229.8 V16.86 V (7.02%)4867.9 W~ ≤5%
350 kcmil177.3 mm²310 A8.76 V (3.65%)231.2 V14.45 V (6.02%)4173.3 W~ ≤5%
400 kcmil202.7 mm²335 A7.66 V (3.19%)232.3 V12.64 V (5.27%)3650.3 W~ ≤5%
500 kcmil253.4 mm²380 A6.13 V (2.55%)233.9 V10.11 V (4.21%)2920.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A5.11 V (2.13%)234.9 V8.43 V (3.51%)2434.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A4.09 V (1.7%)235.9 V6.74 V (2.81%)1947.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A3.07 V (1.28%)236.9 V5.06 V (2.11%)1460.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 275 amps at 500 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 275A load over 500 feet one-way at 240V (3-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 6.13V (2.55%) and delivers 233.9V at the load.

What size aluminum wire is required for 275 amps at 500 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 6.74V (2.81%).

What breaker size is needed for a 275A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (275A × 1.25 = 343.8A), which corresponds to a standard 350A circuit breaker.