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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

350 Amp Wire Size at 40 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 350 A load over a 40 ft (12.2 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 0.3%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 0.69V (0.33%)
Voltage at Load End207.4 VLoss: 0.62 V (378.4 W)
Power & Breaker (125%)126.09 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 350 Amps at 40 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A76.04 V (36.56%)132.0 V125.43 V (60.3%)46098.1 WDrop/Amp High
12 AWG3.31 mm²20 A47.78 V (22.97%)160.2 V78.82 V (37.9%)28968.0 WDrop/Amp High
10 AWG5.26 mm²30 A30.07 V (14.46%)177.9 V49.6 V (23.85%)18228.9 WDrop/Amp High
8 AWG8.37 mm²50 A18.9 V (9.09%)189.1 V31.17 V (14.99%)11455.7 WDrop/Amp High
6 AWG13.3 mm²65 A11.89 V (5.72%)196.1 V19.62 V (9.43%)7209.3 WDrop/Amp High
4 AWG21.15 mm²85 A7.48 V (3.6%)200.5 V12.34 V (5.93%)4533.5 WDrop/Amp High
3 AWG26.67 mm²100 A5.93 V (2.85%)202.1 V9.78 V (4.7%)3595.2 WDrop/Amp High
2 AWG33.62 mm²115 A4.7 V (2.26%)203.3 V7.76 V (3.73%)2852.0 WDrop/Amp High
1 AWG42.41 mm²130 A3.73 V (1.79%)204.3 V6.15 V (2.96%)2260.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A2.96 V (1.42%)205.0 V4.88 V (2.34%)1792.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A2.35 V (1.13%)205.7 V3.87 V (1.86%)1422.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A1.86 V (0.89%)206.1 V3.07 V (1.48%)1127.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.48 V (0.71%)206.5 V2.43 V (1.17%)894.4 WDrop/Amp High
250 kcmil126.7 mm²255 A1.25 V (0.6%)206.8 V2.06 V (0.99%)756.8 WDrop/Amp High
300 kcmil152.0 mm²285 A1.04 V (0.5%)207.0 V1.72 V (0.83%)630.8 WDrop/Amp High
350 kcmil177.3 mm²310 A0.89 V (0.43%)207.1 V1.47 V (0.71%)540.8 WDrop/Amp High
400 kcmil202.7 mm²335 A0.78 V (0.38%)207.2 V1.29 V (0.62%)473.0 WDrop/Amp High
500 kcmil253.4 mm²380 A0.62 V (0.3%)207.4 V1.03 V (0.5%)378.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.52 V (0.25%)207.5 V0.86 V (0.41%)315.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.42 V (0.2%)207.6 V0.69 V (0.33%)252.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.31 V (0.15%)207.7 V0.51 V (0.25%)189.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 350 amps at 40 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 350A load over 40 feet one-way at 208V (3-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 0.62V (0.3%) and delivers 207.4V at the load.

What size aluminum wire is required for 350 amps at 40 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 0.69V (0.33%).

What breaker size is needed for a 350A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (350A × 1.25 = 437.5A), which corresponds to a standard 450A circuit breaker.