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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

45 Amp Wire Size at 30 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 45 A load over a 30 ft (9.1 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 0.88%
Aluminum Wire (≤3% Drop)6 AWGDrop: 1.89V (0.91%)
Voltage at Load End206.2 VLoss: 1.82 V (142.0 W)
Power & Breaker (125%)16.21 kW60A Breaker Recommended

All AWG & kcmil Wire Gauges for 45 Amps at 30 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A7.33 V (3.53%)200.7 V12.1 V (5.82%)571.5 WDrop/Amp High
12 AWG3.31 mm²20 A4.61 V (2.22%)203.4 V7.6 V (3.65%)359.1 WDrop/Amp High
10 AWG5.26 mm²30 A2.9 V (1.39%)205.1 V4.78 V (2.3%)226.0 WDrop/Amp High
8 AWG8.37 mm²50 A1.82 V (0.88%)206.2 V3.01 V (1.45%)142.0 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A1.15 V (0.55%)206.9 V1.89 V (0.91%)89.4 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A0.72 V (0.35%)207.3 V1.19 V (0.57%)56.2 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.57 V (0.27%)207.4 V0.94 V (0.45%)44.6 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.45 V (0.22%)207.5 V0.75 V (0.36%)35.4 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.36 V (0.17%)207.6 V0.59 V (0.29%)28.0 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.29 V (0.14%)207.7 V0.47 V (0.23%)22.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.23 V (0.11%)207.8 V0.37 V (0.18%)17.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.18 V (0.09%)207.8 V0.3 V (0.14%)14.0 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.14 V (0.07%)207.9 V0.23 V (0.11%)11.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.12 V (0.06%)207.9 V0.2 V (0.1%)9.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.1 V (0.05%)207.9 V0.17 V (0.08%)7.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.09 V (0.04%)207.9 V0.14 V (0.07%)6.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.08 V (0.04%)207.9 V0.12 V (0.06%)5.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.06 V (0.03%)207.9 V0.1 V (0.05%)4.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.05 V (0.02%)207.9 V0.08 V (0.04%)3.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.04 V (0.02%)208.0 V0.07 V (0.03%)3.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.03 V (0.01%)208.0 V0.05 V (0.02%)2.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 45 amps at 30 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 45A load over 30 feet one-way at 208V (3-Phase), you need 8 AWG copper wire. This produces a voltage drop of 1.82V (0.88%) and delivers 206.2V at the load.

What size aluminum wire is required for 45 amps at 30 feet?

Using aluminum conductors (75°C rating), you should use 6 AWG to maintain voltage drop at 1.89V (0.91%).

What breaker size is needed for a 45A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (45A × 1.25 = 56.2A), which corresponds to a standard 60A circuit breaker.