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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

45 Amp Wire Size at 50 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 45 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 1.46%
Aluminum Wire (≤3% Drop)6 AWGDrop: 3.15V (1.52%)
Voltage at Load End205.0 VLoss: 3.04 V (236.7 W)
Power & Breaker (125%)16.21 kW60A Breaker Recommended

All AWG & kcmil Wire Gauges for 45 Amps at 50 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A12.22 V (5.88%)195.8 V20.16 V (9.69%)952.5 WDrop/Amp High
12 AWG3.31 mm²20 A7.68 V (3.69%)200.3 V12.67 V (6.09%)598.6 WDrop/Amp High
10 AWG5.26 mm²30 A4.83 V (2.32%)203.2 V7.97 V (3.83%)376.7 WDrop/Amp High
8 AWG8.37 mm²50 A3.04 V (1.46%)205.0 V5.01 V (2.41%)236.7 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A1.91 V (0.92%)206.1 V3.15 V (1.52%)149.0 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A1.2 V (0.58%)206.8 V1.98 V (0.95%)93.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.95 V (0.46%)207.0 V1.57 V (0.76%)74.3 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.76 V (0.36%)207.2 V1.25 V (0.6%)58.9 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.6 V (0.29%)207.4 V0.99 V (0.48%)46.7 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.48 V (0.23%)207.5 V0.78 V (0.38%)37.0 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.38 V (0.18%)207.6 V0.62 V (0.3%)29.4 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.3 V (0.14%)207.7 V0.49 V (0.24%)23.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.24 V (0.11%)207.8 V0.39 V (0.19%)18.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.2 V (0.1%)207.8 V0.33 V (0.16%)15.6 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.17 V (0.08%)207.8 V0.28 V (0.13%)13.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.14 V (0.07%)207.9 V0.24 V (0.11%)11.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.13 V (0.06%)207.9 V0.21 V (0.1%)9.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.1 V (0.05%)207.9 V0.17 V (0.08%)7.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.08 V (0.04%)207.9 V0.14 V (0.07%)6.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.07 V (0.03%)207.9 V0.11 V (0.05%)5.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.05 V (0.02%)207.9 V0.08 V (0.04%)3.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 45 amps at 50 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 45A load over 50 feet one-way at 208V (3-Phase), you need 8 AWG copper wire. This produces a voltage drop of 3.04V (1.46%) and delivers 205.0V at the load.

What size aluminum wire is required for 45 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 6 AWG to maintain voltage drop at 3.15V (1.52%).

What breaker size is needed for a 45A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (45A × 1.25 = 56.2A), which corresponds to a standard 60A circuit breaker.