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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

45 Amp Wire Size at 600 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 45 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 2.74%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 5.92V (2.85%)
Voltage at Load End202.3 VLoss: 5.7 V (444.5 W)
Power & Breaker (125%)16.21 kW60A Breaker Recommended

All AWG & kcmil Wire Gauges for 45 Amps at 600 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A146.65 V (70.51%)61.3 V241.91 V (116.3%)11430.4 WDrop/Amp High
12 AWG3.31 mm²20 A92.16 V (44.31%)115.8 V152.01 V (73.08%)7182.9 WDrop/Amp High
10 AWG5.26 mm²30 A57.99 V (27.88%)150.0 V95.66 V (45.99%)4520.0 WDrop/Amp High
8 AWG8.37 mm²50 A36.44 V (17.52%)171.6 V60.12 V (28.9%)2840.5 WDrop/Amp High
6 AWG13.3 mm²65 A22.94 V (11.03%)185.1 V37.83 V (18.19%)1787.6 WDrop/Amp High
4 AWG21.15 mm²85 A14.42 V (6.93%)193.6 V23.79 V (11.44%)1124.1 WDrop/Amp High
3 AWG26.67 mm²100 A11.44 V (5.5%)196.6 V18.87 V (9.07%)891.5 WDrop/Amp High
2 AWG33.62 mm²115 A9.07 V (4.36%)198.9 V14.97 V (7.2%)707.2 W~ ≤5%
1 AWG42.41 mm²130 A7.19 V (3.46%)200.8 V11.86 V (5.7%)560.6 W~ ≤5%
1/0 AWG53.49 mm²150 A5.7 V (2.74%)202.3 V9.41 V (4.52%)444.5 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A4.52 V (2.17%)203.5 V7.46 V (3.59%)352.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A3.59 V (1.73%)204.4 V5.92 V (2.85%)279.7 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A2.85 V (1.37%)205.2 V4.69 V (2.26%)221.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.41 V (1.16%)205.6 V3.97 V (1.91%)187.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.01 V (0.96%)206.0 V3.31 V (1.59%)156.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.72 V (0.83%)206.3 V2.84 V (1.36%)134.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.5 V (0.72%)206.5 V2.48 V (1.19%)117.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.2 V (0.58%)206.8 V1.99 V (0.95%)93.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.0 V (0.48%)207.0 V1.66 V (0.8%)78.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.8 V (0.39%)207.2 V1.32 V (0.64%)62.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.6 V (0.29%)207.4 V0.99 V (0.48%)46.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 45 amps at 600 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 45A load over 600 feet one-way at 208V (3-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 5.7V (2.74%) and delivers 202.3V at the load.

What size aluminum wire is required for 45 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 5.92V (2.85%).

What breaker size is needed for a 45A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (45A × 1.25 = 56.2A), which corresponds to a standard 60A circuit breaker.