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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

45 Amp Wire Size at 600 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 45 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 2.74%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 6.83V (2.85%)
Voltage at Load End233.4 VLoss: 6.58 V (296.3 W)
Power & Breaker (125%)10.8 kW60A Breaker Recommended

All AWG & kcmil Wire Gauges for 45 Amps at 600 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A169.34 V (70.56%)70.7 V279.33 V (116.39%)7620.3 WDrop/Amp High
12 AWG3.31 mm²20 A106.41 V (44.34%)133.6 V175.53 V (73.14%)4788.6 WDrop/Amp High
10 AWG5.26 mm²30 A66.96 V (27.9%)173.0 V110.46 V (46.02%)3013.3 WDrop/Amp High
8 AWG8.37 mm²50 A42.08 V (17.53%)197.9 V69.42 V (28.92%)1893.7 WDrop/Amp High
6 AWG13.3 mm²65 A26.48 V (11.03%)213.5 V43.68 V (18.2%)1191.7 WDrop/Amp High
4 AWG21.15 mm²85 A16.65 V (6.94%)223.3 V27.47 V (11.45%)749.4 WDrop/Amp High
3 AWG26.67 mm²100 A13.21 V (5.5%)226.8 V21.79 V (9.08%)594.3 WDrop/Amp High
2 AWG33.62 mm²115 A10.48 V (4.37%)229.5 V17.28 V (7.2%)471.5 W~ ≤5%
1 AWG42.41 mm²130 A8.31 V (3.46%)231.7 V13.7 V (5.71%)373.7 W~ ≤5%
1/0 AWG53.49 mm²150 A6.58 V (2.74%)233.4 V10.86 V (4.53%)296.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A5.22 V (2.18%)234.8 V8.62 V (3.59%)235.1 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A4.14 V (1.73%)235.9 V6.83 V (2.85%)186.5 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A3.29 V (1.37%)236.7 V5.42 V (2.26%)147.9 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.78 V (1.16%)237.2 V4.59 V (1.91%)125.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.32 V (0.97%)237.7 V3.82 V (1.59%)104.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.99 V (0.83%)238.0 V3.28 V (1.37%)89.4 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.74 V (0.72%)238.3 V2.87 V (1.19%)78.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.39 V (0.58%)238.6 V2.29 V (0.96%)62.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.16 V (0.48%)238.8 V1.91 V (0.8%)52.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.93 V (0.39%)239.1 V1.53 V (0.64%)41.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.7 V (0.29%)239.3 V1.15 V (0.48%)31.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 45 amps at 600 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 45A load over 600 feet one-way at 240V (1-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 6.58V (2.74%) and delivers 233.4V at the load.

What size aluminum wire is required for 45 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 6.83V (2.85%).

What breaker size is needed for a 45A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (45A × 1.25 = 56.2A), which corresponds to a standard 60A circuit breaker.