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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

450 Amp Wire Size at 150 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 450 A load over a 150 ft (45.7 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 0.84%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.48V (1.03%)
Voltage at Load End238.0 VLoss: 2.01 V (1564.2 W)
Power & Breaker (125%)187.06 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 450 Amps at 150 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A366.63 V (152.76%)0.0 V604.77 V (251.99%)285761.0 WDrop/Amp High
12 AWG3.31 mm²20 A230.39 V (96.0%)9.6 V380.04 V (158.35%)179571.9 WDrop/Amp High
10 AWG5.26 mm²30 A144.98 V (60.41%)95.0 V239.15 V (99.65%)113000.5 WDrop/Amp High
8 AWG8.37 mm²50 A91.11 V (37.96%)148.9 V150.29 V (62.62%)71013.5 WDrop/Amp High
6 AWG13.3 mm²65 A57.34 V (23.89%)182.7 V94.58 V (39.41%)44690.4 WDrop/Amp High
4 AWG21.15 mm²85 A36.06 V (15.02%)203.9 V59.48 V (24.78%)28103.2 WDrop/Amp High
3 AWG26.67 mm²100 A28.59 V (11.91%)211.4 V47.17 V (19.65%)22286.6 WDrop/Amp High
2 AWG33.62 mm²115 A22.68 V (9.45%)217.3 V37.42 V (15.59%)17679.4 WDrop/Amp High
1 AWG42.41 mm²130 A17.98 V (7.49%)222.0 V29.66 V (12.36%)14015.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A14.26 V (5.94%)225.7 V23.52 V (9.8%)11112.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A11.31 V (4.71%)228.7 V18.66 V (7.77%)8814.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A8.97 V (3.74%)231.0 V14.8 V (6.17%)6991.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A7.11 V (2.96%)232.9 V11.73 V (4.89%)5544.6 WDrop/Amp High
250 kcmil126.7 mm²255 A6.02 V (2.51%)234.0 V9.93 V (4.14%)4691.3 WDrop/Amp High
300 kcmil152.0 mm²285 A5.02 V (2.09%)235.0 V8.28 V (3.45%)3910.4 WDrop/Amp High
350 kcmil177.3 mm²310 A4.3 V (1.79%)235.7 V7.09 V (2.96%)3352.4 WDrop/Amp High
400 kcmil202.7 mm²335 A3.76 V (1.57%)236.2 V6.21 V (2.59%)2932.3 WDrop/Amp High
500 kcmil253.4 mm²380 A3.01 V (1.25%)237.0 V4.96 V (2.07%)2345.6 WDrop/Amp High
600 kcmil304.0 mm²420 A2.51 V (1.05%)237.5 V4.14 V (1.72%)1955.2 WDrop/Amp High
750 kcmil380.0 mm²475 A2.01 V (0.84%)238.0 V3.31 V (1.38%)1564.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.51 V (0.63%)238.5 V2.48 V (1.03%)1173.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 450 amps at 150 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 450A load over 150 feet one-way at 240V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 2.01V (0.84%) and delivers 238.0V at the load.

What size aluminum wire is required for 450 amps at 150 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.48V (1.03%).

What breaker size is needed for a 450A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (450A × 1.25 = 562.5A), which corresponds to a standard 600A circuit breaker.