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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

450 Amp Wire Size at 175 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 450 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 0.49%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.9V (0.6%)
Voltage at Load End477.7 VLoss: 2.34 V (1824.9 W)
Power & Breaker (125%)374.12 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 450 Amps at 175 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A427.74 V (89.11%)52.3 V705.57 V (146.99%)333387.8 WDrop/Amp High
12 AWG3.31 mm²20 A268.79 V (56.0%)211.2 V443.38 V (92.37%)209500.5 WDrop/Amp High
10 AWG5.26 mm²30 A169.14 V (35.24%)310.9 V279.01 V (58.13%)131834.0 WDrop/Amp High
8 AWG8.37 mm²50 A106.3 V (22.14%)373.7 V175.34 V (36.53%)82849.1 WDrop/Amp High
6 AWG13.3 mm²65 A66.89 V (13.94%)413.1 V110.34 V (22.99%)52138.8 WDrop/Amp High
4 AWG21.15 mm²85 A42.07 V (8.76%)437.9 V69.39 V (14.46%)32787.1 WDrop/Amp High
3 AWG26.67 mm²100 A33.36 V (6.95%)446.6 V55.03 V (11.46%)26001.0 WDrop/Amp High
2 AWG33.62 mm²115 A26.46 V (5.51%)453.5 V43.65 V (9.09%)20626.0 WDrop/Amp High
1 AWG42.41 mm²130 A20.98 V (4.37%)459.0 V34.6 V (7.21%)16351.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A16.63 V (3.47%)463.4 V27.44 V (5.72%)12964.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A13.19 V (2.75%)466.8 V21.76 V (4.53%)10283.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A10.47 V (2.18%)469.5 V17.26 V (3.6%)8157.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A8.3 V (1.73%)471.7 V13.69 V (2.85%)6468.7 WDrop/Amp High
250 kcmil126.7 mm²255 A7.02 V (1.46%)473.0 V11.58 V (2.41%)5473.1 WDrop/Amp High
300 kcmil152.0 mm²285 A5.85 V (1.22%)474.1 V9.66 V (2.01%)4562.1 WDrop/Amp High
350 kcmil177.3 mm²310 A5.02 V (1.05%)475.0 V8.28 V (1.72%)3911.1 WDrop/Amp High
400 kcmil202.7 mm²335 A4.39 V (0.91%)475.6 V7.24 V (1.51%)3421.0 WDrop/Amp High
500 kcmil253.4 mm²380 A3.51 V (0.73%)476.5 V5.79 V (1.21%)2736.6 WDrop/Amp High
600 kcmil304.0 mm²420 A2.93 V (0.61%)477.1 V4.83 V (1.01%)2281.1 WDrop/Amp High
750 kcmil380.0 mm²475 A2.34 V (0.49%)477.7 V3.86 V (0.8%)1824.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.76 V (0.37%)478.2 V2.9 V (0.6%)1368.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 450 amps at 175 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 450A load over 175 feet one-way at 480V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 2.34V (0.49%) and delivers 477.7V at the load.

What size aluminum wire is required for 450 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.9V (0.6%).

What breaker size is needed for a 450A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (450A × 1.25 = 562.5A), which corresponds to a standard 600A circuit breaker.