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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 175 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 1.21%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 6.05V (1.26%)
Voltage at Load End474.2 VLoss: 5.83 V (1261.7 W)
Power & Breaker (125%)103.92 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 175 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A118.82 V (24.75%)361.2 V195.99 V (40.83%)25724.4 WDrop/Amp High
12 AWG3.31 mm²20 A74.66 V (15.55%)405.3 V123.16 V (25.66%)16165.2 WDrop/Amp High
10 AWG5.26 mm²30 A46.98 V (9.79%)433.0 V77.5 V (16.15%)10172.4 WDrop/Amp High
8 AWG8.37 mm²50 A29.53 V (6.15%)450.5 V48.7 V (10.15%)6392.7 WDrop/Amp High
6 AWG13.3 mm²65 A18.58 V (3.87%)461.4 V30.65 V (6.39%)4023.1 WDrop/Amp High
4 AWG21.15 mm²85 A11.68 V (2.43%)468.3 V19.27 V (4.02%)2529.9 WDrop/Amp High
3 AWG26.67 mm²100 A9.27 V (1.93%)470.7 V15.29 V (3.18%)2006.2 WDrop/Amp High
2 AWG33.62 mm²115 A7.35 V (1.53%)472.6 V12.13 V (2.53%)1591.5 WDrop/Amp High
1 AWG42.41 mm²130 A5.83 V (1.21%)474.2 V9.61 V (2.0%)1261.7 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A4.62 V (0.96%)475.4 V7.62 V (1.59%)1000.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A3.67 V (0.76%)476.3 V6.05 V (1.26%)793.5 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A2.91 V (0.61%)477.1 V4.8 V (1.0%)629.4 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A2.31 V (0.48%)477.7 V3.8 V (0.79%)499.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.95 V (0.41%)478.0 V3.22 V (0.67%)422.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.63 V (0.34%)478.4 V2.68 V (0.56%)352.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.39 V (0.29%)478.6 V2.3 V (0.48%)301.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.22 V (0.25%)478.8 V2.01 V (0.42%)264.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.98 V (0.2%)479.0 V1.61 V (0.34%)211.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.81 V (0.17%)479.2 V1.34 V (0.28%)176.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.65 V (0.14%)479.3 V1.07 V (0.22%)140.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.49 V (0.1%)479.5 V0.8 V (0.17%)105.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 175 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 175 feet one-way at 480V (3-Phase), you need 1 AWG copper wire. This produces a voltage drop of 5.83V (1.21%) and delivers 474.2V at the load.

What size aluminum wire is required for 125 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 6.05V (1.26%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.