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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

450 Amp Wire Size at 350 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 450 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 1.95%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.79V (2.41%)
Voltage at Load End235.3 VLoss: 4.68 V (3649.7 W)
Power & Breaker (125%)187.06 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 450 Amps at 350 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A855.47 V (356.45%)0.0 V1411.13 V (587.97%)666775.6 WDrop/Amp High
12 AWG3.31 mm²20 A537.58 V (223.99%)0.0 V886.75 V (369.48%)419001.0 WDrop/Amp High
10 AWG5.26 mm²30 A338.29 V (140.95%)0.0 V558.01 V (232.51%)263667.9 WDrop/Amp High
8 AWG8.37 mm²50 A212.59 V (88.58%)27.4 V350.68 V (146.11%)165698.1 WDrop/Amp High
6 AWG13.3 mm²65 A133.79 V (55.75%)106.2 V220.69 V (91.95%)104277.7 WDrop/Amp High
4 AWG21.15 mm²85 A84.13 V (35.05%)155.9 V138.78 V (57.82%)65574.2 WDrop/Amp High
3 AWG26.67 mm²100 A66.72 V (27.8%)173.3 V110.05 V (45.86%)52002.0 WDrop/Amp High
2 AWG33.62 mm²115 A52.93 V (22.05%)187.1 V87.3 V (36.38%)41252.0 WDrop/Amp High
1 AWG42.41 mm²130 A41.96 V (17.48%)198.0 V69.21 V (28.84%)32702.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A33.27 V (13.86%)206.7 V54.87 V (22.86%)25928.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A26.39 V (11.0%)213.6 V43.53 V (18.14%)20567.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A20.93 V (8.72%)219.1 V34.53 V (14.39%)16314.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A16.6 V (6.92%)223.4 V27.38 V (11.41%)12937.4 WDrop/Amp High
250 kcmil126.7 mm²255 A14.04 V (5.85%)226.0 V23.17 V (9.65%)10946.3 WDrop/Amp High
300 kcmil152.0 mm²285 A11.71 V (4.88%)228.3 V19.31 V (8.05%)9124.3 WDrop/Amp High
350 kcmil177.3 mm²310 A10.04 V (4.18%)230.0 V16.55 V (6.9%)7822.3 WDrop/Amp High
400 kcmil202.7 mm²335 A8.78 V (3.66%)231.2 V14.48 V (6.03%)6842.1 WDrop/Amp High
500 kcmil253.4 mm²380 A7.02 V (2.93%)233.0 V11.58 V (4.83%)5473.1 WDrop/Amp High
600 kcmil304.0 mm²420 A5.85 V (2.44%)234.1 V9.66 V (4.02%)4562.1 WDrop/Amp High
750 kcmil380.0 mm²475 A4.68 V (1.95%)235.3 V7.72 V (3.22%)3649.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A3.51 V (1.46%)236.5 V5.79 V (2.41%)2737.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 450 amps at 350 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 450A load over 350 feet one-way at 240V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 4.68V (1.95%) and delivers 235.3V at the load.

What size aluminum wire is required for 450 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.79V (2.41%).

What breaker size is needed for a 450A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (450A × 1.25 = 562.5A), which corresponds to a standard 600A circuit breaker.