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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

450 Amp Wire Size at 450 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 450 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.17%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 8.6V (7.17%)
Voltage at Load End117.4 VLoss: 2.6 V (1173.0 W)
Power & Breaker (125%)54.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 450 Amps at 450 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1270.05 V (1058.37%)0.0 V2094.99 V (1745.82%)571522.0 WDrop/Amp High
12 AWG3.31 mm²20 A798.1 V (665.08%)0.0 V1316.49 V (1097.07%)359143.7 WDrop/Amp High
10 AWG5.26 mm²30 A502.22 V (418.52%)0.0 V828.44 V (690.36%)226001.1 WDrop/Amp High
8 AWG8.37 mm²50 A315.62 V (263.01%)0.0 V520.62 V (433.85%)142027.0 WDrop/Amp High
6 AWG13.3 mm²65 A198.62 V (165.52%)0.0 V327.64 V (273.03%)89380.9 WDrop/Amp High
4 AWG21.15 mm²85 A124.9 V (104.09%)0.0 V206.03 V (171.69%)56206.4 WDrop/Amp High
3 AWG26.67 mm²100 A99.05 V (82.54%)20.9 V163.39 V (136.16%)44573.1 WDrop/Amp High
2 AWG33.62 mm²115 A78.58 V (65.48%)41.4 V129.61 V (108.01%)35358.9 WDrop/Amp High
1 AWG42.41 mm²130 A62.29 V (51.91%)57.7 V102.75 V (85.62%)28030.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A49.39 V (41.16%)70.6 V81.47 V (67.89%)22224.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A39.18 V (32.65%)80.8 V64.62 V (53.85%)17629.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A31.08 V (25.9%)88.9 V51.26 V (42.72%)13983.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A24.64 V (20.54%)95.4 V40.65 V (33.87%)11089.2 WDrop/Amp High
250 kcmil126.7 mm²255 A20.85 V (17.38%)99.1 V34.39 V (28.66%)9382.5 WDrop/Amp High
300 kcmil152.0 mm²285 A17.38 V (14.48%)102.6 V28.67 V (23.89%)7820.8 WDrop/Amp High
350 kcmil177.3 mm²310 A14.9 V (12.42%)105.1 V24.58 V (20.48%)6704.8 WDrop/Amp High
400 kcmil202.7 mm²335 A13.03 V (10.86%)107.0 V21.5 V (17.91%)5864.7 WDrop/Amp High
500 kcmil253.4 mm²380 A10.43 V (8.69%)109.6 V17.2 V (14.33%)4691.3 WDrop/Amp High
600 kcmil304.0 mm²420 A8.69 V (7.24%)111.3 V14.33 V (11.95%)3910.4 WDrop/Amp High
750 kcmil380.0 mm²475 A6.95 V (5.79%)113.0 V11.47 V (9.56%)3128.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A5.21 V (4.34%)114.8 V8.6 V (7.17%)2346.1 W~ ≤5%

Frequently Asked Engineering Questions

What size copper wire do I need for 450 amps at 450 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 450A load over 450 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.6V (2.17%) and delivers 117.4V at the load.

What size aluminum wire is required for 450 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 8.6V (7.17%).

What breaker size is needed for a 450A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (450A × 1.25 = 562.5A), which corresponds to a standard 600A circuit breaker.