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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

50 Amp Wire Size at 100 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 50 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 2.68%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 0.35V (2.95%)
Voltage at Load End11.7 VLoss: 0.32 V (16.1 W)
Power & Breaker (125%)0.6 kW63A Breaker Recommended

All AWG & kcmil Wire Gauges for 50 Amps at 100 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A31.36 V (261.33%)0.0 V51.73 V (431.07%)1568.0 WDrop/Amp High
12 AWG3.31 mm²20 A19.71 V (164.22%)0.0 V32.51 V (270.88%)985.3 WDrop/Amp High
10 AWG5.26 mm²30 A12.4 V (103.34%)0.0 V20.46 V (170.46%)620.0 WDrop/Amp High
8 AWG8.37 mm²50 A7.79 V (64.94%)4.2 V12.85 V (107.12%)389.6 WDrop/Amp High
6 AWG13.3 mm²65 A4.9 V (40.87%)7.1 V8.09 V (67.42%)245.2 WDrop/Amp High
4 AWG21.15 mm²85 A3.08 V (25.7%)8.9 V5.09 V (42.39%)154.2 WDrop/Amp High
3 AWG26.67 mm²100 A2.45 V (20.38%)9.6 V4.03 V (33.62%)122.3 WDrop/Amp High
2 AWG33.62 mm²115 A1.94 V (16.17%)10.1 V3.2 V (26.67%)97.0 WDrop/Amp High
1 AWG42.41 mm²130 A1.54 V (12.82%)10.5 V2.54 V (21.14%)76.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A1.22 V (10.16%)10.8 V2.01 V (16.76%)61.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A0.97 V (8.06%)11.0 V1.6 V (13.3%)48.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A0.77 V (6.39%)11.2 V1.27 V (10.55%)38.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A0.61 V (5.07%)11.4 V1.0 V (8.36%)30.4 WDrop/Amp High
250 kcmil126.7 mm²255 A0.51 V (4.29%)11.5 V0.85 V (7.08%)25.7 W~ ≤5%
300 kcmil152.0 mm²285 A0.43 V (3.58%)11.6 V0.71 V (5.9%)21.5 W~ ≤5%
350 kcmil177.3 mm²310 A0.37 V (3.07%)11.6 V0.61 V (5.06%)18.4 W~ ≤5%
400 kcmil202.7 mm²335 A0.32 V (2.68%)11.7 V0.53 V (4.42%)16.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.26 V (2.15%)11.7 V0.42 V (3.54%)12.9 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.21 V (1.79%)11.8 V0.35 V (2.95%)10.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.17 V (1.43%)11.8 V0.28 V (2.36%)8.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.13 V (1.07%)11.9 V0.21 V (1.77%)6.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 50 amps at 100 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 50A load over 100 feet one-way at 12V (DC), you need 400 kcmil copper wire. This produces a voltage drop of 0.32V (2.68%) and delivers 11.7V at the load.

What size aluminum wire is required for 50 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 0.35V (2.95%).

What breaker size is needed for a 50A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (50A × 1.25 = 62.5A), which corresponds to a standard 63A circuit breaker.