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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

50 Amp Wire Size at 50 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 50 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 2.54%
Aluminum Wire (≤3% Drop)300 kcmilDrop: 0.35V (2.95%)
Voltage at Load End11.7 VLoss: 0.3 V (15.2 W)
Power & Breaker (125%)0.6 kW63A Breaker Recommended

All AWG & kcmil Wire Gauges for 50 Amps at 50 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A15.68 V (130.66%)0.0 V25.86 V (215.53%)784.0 WDrop/Amp High
12 AWG3.31 mm²20 A9.85 V (82.11%)2.1 V16.25 V (135.44%)492.7 WDrop/Amp High
10 AWG5.26 mm²30 A6.2 V (51.67%)5.8 V10.23 V (85.23%)310.0 WDrop/Amp High
8 AWG8.37 mm²50 A3.9 V (32.47%)8.1 V6.43 V (53.56%)194.8 WDrop/Amp High
6 AWG13.3 mm²65 A2.45 V (20.43%)9.5 V4.04 V (33.71%)122.6 WDrop/Amp High
4 AWG21.15 mm²85 A1.54 V (12.85%)10.5 V2.54 V (21.2%)77.1 WDrop/Amp High
3 AWG26.67 mm²100 A1.22 V (10.19%)10.8 V2.02 V (16.81%)61.1 WDrop/Amp High
2 AWG33.62 mm²115 A0.97 V (8.08%)11.0 V1.6 V (13.33%)48.5 WDrop/Amp High
1 AWG42.41 mm²130 A0.77 V (6.41%)11.2 V1.27 V (10.57%)38.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A0.61 V (5.08%)11.4 V1.01 V (8.38%)30.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A0.48 V (4.03%)11.5 V0.8 V (6.65%)24.2 W~ ≤5%
3/0 AWG85.01 mm²200 A0.38 V (3.2%)11.6 V0.63 V (5.27%)19.2 W~ ≤5%
4/0 AWG107.2 mm²230 A0.3 V (2.54%)11.7 V0.5 V (4.18%)15.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.26 V (2.15%)11.7 V0.42 V (3.54%)12.9 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.21 V (1.79%)11.8 V0.35 V (2.95%)10.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.18 V (1.53%)11.8 V0.3 V (2.53%)9.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.16 V (1.34%)11.8 V0.27 V (2.21%)8.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.13 V (1.07%)11.9 V0.21 V (1.77%)6.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.11 V (0.89%)11.9 V0.18 V (1.47%)5.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.09 V (0.72%)11.9 V0.14 V (1.18%)4.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.06 V (0.54%)11.9 V0.11 V (0.88%)3.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 50 amps at 50 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 50A load over 50 feet one-way at 12V (DC), you need 4/0 AWG copper wire. This produces a voltage drop of 0.3V (2.54%) and delivers 11.7V at the load.

What size aluminum wire is required for 50 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 300 kcmil to maintain voltage drop at 0.35V (2.95%).

What breaker size is needed for a 50A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (50A × 1.25 = 62.5A), which corresponds to a standard 63A circuit breaker.