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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

50 Amp Wire Size at 20 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 50 A load over a 20 ft (6.1 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 2.56%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 0.32V (2.66%)
Voltage at Load End11.7 VLoss: 0.31 V (15.4 W)
Power & Breaker (125%)0.6 kW63A Breaker Recommended

All AWG & kcmil Wire Gauges for 50 Amps at 20 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A6.27 V (52.27%)5.7 V10.35 V (86.21%)313.6 WDrop/Amp High
12 AWG3.31 mm²20 A3.94 V (32.84%)8.1 V6.5 V (54.18%)197.1 WDrop/Amp High
10 AWG5.26 mm²30 A2.48 V (20.67%)9.5 V4.09 V (34.09%)124.0 WDrop/Amp High
8 AWG8.37 mm²50 A1.56 V (12.99%)10.4 V2.57 V (21.42%)77.9 WDrop/Amp High
6 AWG13.3 mm²65 A0.98 V (8.17%)11.0 V1.62 V (13.48%)49.0 WDrop/Amp High
4 AWG21.15 mm²85 A0.62 V (5.14%)11.4 V1.02 V (8.48%)30.8 WDrop/Amp High
3 AWG26.67 mm²100 A0.49 V (4.08%)11.5 V0.81 V (6.72%)24.5 W~ ≤5%
2 AWG33.62 mm²115 A0.39 V (3.23%)11.6 V0.64 V (5.33%)19.4 W~ ≤5%
1 AWG42.41 mm²130 A0.31 V (2.56%)11.7 V0.51 V (4.23%)15.4 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.24 V (2.03%)11.8 V0.4 V (3.35%)12.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.19 V (1.61%)11.8 V0.32 V (2.66%)9.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.15 V (1.28%)11.8 V0.25 V (2.11%)7.7 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.12 V (1.01%)11.9 V0.2 V (1.67%)6.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.1 V (0.86%)11.9 V0.17 V (1.42%)5.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.09 V (0.72%)11.9 V0.14 V (1.18%)4.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.07 V (0.61%)11.9 V0.12 V (1.01%)3.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.06 V (0.54%)11.9 V0.11 V (0.88%)3.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.05 V (0.43%)11.9 V0.08 V (0.71%)2.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.04 V (0.36%)12.0 V0.07 V (0.59%)2.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.03 V (0.29%)12.0 V0.06 V (0.47%)1.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.03 V (0.21%)12.0 V0.04 V (0.35%)1.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 50 amps at 20 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 50A load over 20 feet one-way at 12V (DC), you need 1 AWG copper wire. This produces a voltage drop of 0.31V (2.56%) and delivers 11.7V at the load.

What size aluminum wire is required for 50 amps at 20 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 0.32V (2.66%).

What breaker size is needed for a 50A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (50A × 1.25 = 62.5A), which corresponds to a standard 63A circuit breaker.