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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

50 Amp Wire Size at 20 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 50 A load over a 20 ft (6.1 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 0.65%
Aluminum Wire (≤3% Drop)6 AWGDrop: 1.62V (0.67%)
Voltage at Load End238.4 VLoss: 1.56 V (77.9 W)
Power & Breaker (125%)12.0 kW63A Breaker Recommended

All AWG & kcmil Wire Gauges for 50 Amps at 20 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A6.27 V (2.61%)233.7 V10.35 V (4.31%)313.6 WDrop/Amp High
12 AWG3.31 mm²20 A3.94 V (1.64%)236.1 V6.5 V (2.71%)197.1 WDrop/Amp High
10 AWG5.26 mm²30 A2.48 V (1.03%)237.5 V4.09 V (1.7%)124.0 WDrop/Amp High
8 AWG8.37 mm²50 A1.56 V (0.65%)238.4 V2.57 V (1.07%)77.9 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A0.98 V (0.41%)239.0 V1.62 V (0.67%)49.0 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A0.62 V (0.26%)239.4 V1.02 V (0.42%)30.8 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.49 V (0.2%)239.5 V0.81 V (0.34%)24.5 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.39 V (0.16%)239.6 V0.64 V (0.27%)19.4 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.31 V (0.13%)239.7 V0.51 V (0.21%)15.4 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.24 V (0.1%)239.8 V0.4 V (0.17%)12.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.19 V (0.08%)239.8 V0.32 V (0.13%)9.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.15 V (0.06%)239.8 V0.25 V (0.11%)7.7 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.12 V (0.05%)239.9 V0.2 V (0.08%)6.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.1 V (0.04%)239.9 V0.17 V (0.07%)5.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.09 V (0.04%)239.9 V0.14 V (0.06%)4.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.07 V (0.03%)239.9 V0.12 V (0.05%)3.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.06 V (0.03%)239.9 V0.11 V (0.04%)3.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.05 V (0.02%)239.9 V0.08 V (0.04%)2.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.04 V (0.02%)240.0 V0.07 V (0.03%)2.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.03 V (0.01%)240.0 V0.06 V (0.02%)1.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.03 V (0.01%)240.0 V0.04 V (0.02%)1.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 50 amps at 20 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 50A load over 20 feet one-way at 240V (1-Phase), you need 8 AWG copper wire. This produces a voltage drop of 1.56V (0.65%) and delivers 238.4V at the load.

What size aluminum wire is required for 50 amps at 20 feet?

Using aluminum conductors (75°C rating), you should use 6 AWG to maintain voltage drop at 1.62V (0.67%).

What breaker size is needed for a 50A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (50A × 1.25 = 62.5A), which corresponds to a standard 63A circuit breaker.