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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

60 Amp Wire Size at 800 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 60 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 2.43%
Aluminum Wire (≤3% Drop)300 kcmilDrop: 5.89V (2.83%)
Voltage at Load End202.9 VLoss: 5.06 V (525.7 W)
Power & Breaker (125%)21.62 kW80A Breaker Recommended

All AWG & kcmil Wire Gauges for 60 Amps at 800 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A260.72 V (125.34%)0.0 V430.06 V (206.76%)27094.4 WDrop/Amp High
12 AWG3.31 mm²20 A163.83 V (78.77%)44.2 V270.25 V (129.93%)17026.1 WDrop/Amp High
10 AWG5.26 mm²30 A103.1 V (49.57%)104.9 V170.06 V (81.76%)10714.1 WDrop/Amp High
8 AWG8.37 mm²50 A64.79 V (31.15%)143.2 V106.87 V (51.38%)6733.1 WDrop/Amp High
6 AWG13.3 mm²65 A40.77 V (19.6%)167.2 V67.26 V (32.34%)4237.3 WDrop/Amp High
4 AWG21.15 mm²85 A25.64 V (12.33%)182.4 V42.29 V (20.33%)2664.6 WDrop/Amp High
3 AWG26.67 mm²100 A20.33 V (9.78%)187.7 V33.54 V (16.13%)2113.1 WDrop/Amp High
2 AWG33.62 mm²115 A16.13 V (7.75%)191.9 V26.61 V (12.79%)1676.3 WDrop/Amp High
1 AWG42.41 mm²130 A12.79 V (6.15%)195.2 V21.09 V (10.14%)1328.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A10.14 V (4.87%)197.9 V16.72 V (8.04%)1053.6 W~ ≤5%
2/0 AWG67.43 mm²175 A8.04 V (3.87%)200.0 V13.27 V (6.38%)835.8 W~ ≤5%
3/0 AWG85.01 mm²200 A6.38 V (3.07%)201.6 V10.52 V (5.06%)662.9 W~ ≤5%
4/0 AWG107.2 mm²230 A5.06 V (2.43%)202.9 V8.34 V (4.01%)525.7 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A4.28 V (2.06%)203.7 V7.06 V (3.39%)444.8 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A3.57 V (1.72%)204.4 V5.89 V (2.83%)370.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A3.06 V (1.47%)204.9 V5.05 V (2.43%)317.9 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.68 V (1.29%)205.3 V4.41 V (2.12%)278.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.14 V (1.03%)205.9 V3.53 V (1.7%)222.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.78 V (0.86%)206.2 V2.94 V (1.41%)185.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.43 V (0.69%)206.6 V2.35 V (1.13%)148.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.07 V (0.51%)206.9 V1.77 V (0.85%)111.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 60 amps at 800 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 60A load over 800 feet one-way at 208V (3-Phase), you need 4/0 AWG copper wire. This produces a voltage drop of 5.06V (2.43%) and delivers 202.9V at the load.

What size aluminum wire is required for 60 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 300 kcmil to maintain voltage drop at 5.89V (2.83%).

What breaker size is needed for a 60A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (60A × 1.25 = 75.0A), which corresponds to a standard 80A circuit breaker.