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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

600 Amp Wire Size at 1000 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 600 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)43× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.99%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 25.48V (212.34%)
Voltage at Load End11.6 VLoss: 0.36 V (215.5 W)
Power & Breaker (125%)7.2 kW800A Breaker Recommended

All AWG & kcmil Wire Gauges for 600 Amps at 1000 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A3763.11 V (31359.23%)0.0 V6207.37 V (51728.08%)2257864.6 WDrop/Amp High
12 AWG3.31 mm²20 A2364.73 V (19706.1%)0.0 V3900.7 V (32505.86%)1418839.4 WDrop/Amp High
10 AWG5.26 mm²30 A1488.07 V (12400.61%)0.0 V2454.63 V (20455.21%)892843.8 WDrop/Amp High
8 AWG8.37 mm²50 A935.16 V (7792.97%)0.0 V1542.57 V (12854.77%)561094.2 WDrop/Amp High
6 AWG13.3 mm²65 A588.52 V (4904.3%)0.0 V970.78 V (8089.8%)353109.7 WDrop/Amp High
4 AWG21.15 mm²85 A370.08 V (3084.03%)0.0 V610.46 V (5087.21%)222050.0 WDrop/Amp High
3 AWG26.67 mm²100 A293.49 V (2445.71%)0.0 V484.11 V (4034.29%)176091.4 WDrop/Amp High
2 AWG33.62 mm²115 A232.82 V (1940.13%)0.0 V384.04 V (3200.31%)139689.4 WDrop/Amp High
1 AWG42.41 mm²130 A184.56 V (1538.01%)0.0 V304.44 V (2537.01%)110737.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A146.33 V (1219.43%)0.0 V241.38 V (2011.49%)87798.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A116.08 V (967.33%)0.0 V191.48 V (1595.65%)69647.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A92.07 V (767.29%)0.0 V151.88 V (1265.67%)55244.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A73.02 V (608.46%)0.0 V120.44 V (1003.68%)43809.3 WDrop/Amp High
250 kcmil126.7 mm²255 A61.78 V (514.82%)0.0 V101.9 V (849.21%)37066.8 WDrop/Amp High
300 kcmil152.0 mm²285 A51.5 V (429.13%)0.0 V84.94 V (707.86%)30897.1 WDrop/Amp High
350 kcmil177.3 mm²310 A44.15 V (367.89%)0.0 V72.82 V (606.85%)26488.2 WDrop/Amp High
400 kcmil202.7 mm²335 A38.62 V (321.79%)0.0 V63.7 V (530.81%)23169.0 WDrop/Amp High
500 kcmil253.4 mm²380 A30.89 V (257.41%)0.0 V50.95 V (424.6%)18533.4 WDrop/Amp High
600 kcmil304.0 mm²420 A25.75 V (214.56%)0.0 V42.47 V (353.93%)15448.5 WDrop/Amp High
750 kcmil380.0 mm²475 A20.6 V (171.65%)0.0 V33.98 V (283.14%)12358.8 WDrop/Amp High
1000 kcmil506.7 mm²545 A15.45 V (128.73%)0.0 V25.48 V (212.34%)9268.5 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 600 amps at 1000 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 600A load over 1000 feet one-way at 12V (DC), you need 43× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.36V (2.99%) and delivers 11.6V at the load.

What size aluminum wire is required for 600 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 25.48V (212.34%).

What breaker size is needed for a 600A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (600A × 1.25 = 750.0A), which corresponds to a standard 800A circuit breaker.