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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 250 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 250 ft (76.2 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.76%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.98V (2.49%)
Voltage at Load End238.2 VLoss: 1.81 V (2039.5 W)
Power & Breaker (125%)270.2 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 250 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A882.63 V (367.76%)0.0 V1455.93 V (606.64%)993695.6 WDrop/Amp High
12 AWG3.31 mm²20 A554.64 V (231.1%)0.0 V914.9 V (381.21%)624437.1 WDrop/Amp High
10 AWG5.26 mm²30 A349.03 V (145.43%)0.0 V575.73 V (239.89%)392944.3 WDrop/Amp High
8 AWG8.37 mm²50 A219.34 V (91.39%)20.7 V361.81 V (150.75%)246939.9 WDrop/Amp High
6 AWG13.3 mm²65 A138.04 V (57.51%)102.0 V227.69 V (94.87%)155405.0 WDrop/Amp High
4 AWG21.15 mm²85 A86.8 V (36.17%)153.2 V143.18 V (59.66%)97725.1 WDrop/Amp High
3 AWG26.67 mm²100 A68.84 V (28.68%)171.2 V113.55 V (47.31%)77498.6 WDrop/Amp High
2 AWG33.62 mm²115 A54.61 V (22.75%)185.4 V90.08 V (37.53%)61477.9 WDrop/Amp High
1 AWG42.41 mm²130 A43.29 V (18.04%)196.7 V71.41 V (29.75%)48735.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A34.32 V (14.3%)205.7 V56.61 V (23.59%)38640.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A27.23 V (11.34%)212.8 V44.91 V (18.71%)30652.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A21.6 V (9.0%)218.4 V35.62 V (14.84%)24313.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A17.13 V (7.14%)222.9 V28.25 V (11.77%)19280.7 WDrop/Amp High
250 kcmil126.7 mm²255 A14.49 V (6.04%)225.5 V23.9 V (9.96%)16313.2 WDrop/Amp High
300 kcmil152.0 mm²285 A12.08 V (5.03%)227.9 V19.92 V (8.3%)13597.9 WDrop/Amp High
350 kcmil177.3 mm²310 A10.35 V (4.31%)229.6 V17.08 V (7.12%)11657.6 WDrop/Amp High
400 kcmil202.7 mm²335 A9.06 V (3.77%)230.9 V14.94 V (6.22%)10196.8 WDrop/Amp High
500 kcmil253.4 mm²380 A7.24 V (3.02%)232.8 V11.95 V (4.98%)8156.6 WDrop/Amp High
600 kcmil304.0 mm²420 A6.04 V (2.52%)234.0 V9.96 V (4.15%)6799.0 WDrop/Amp High
750 kcmil380.0 mm²475 A4.83 V (2.01%)235.2 V7.97 V (3.32%)5439.2 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.62 V (1.51%)236.4 V5.98 V (2.49%)4079.1 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 250 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 250 feet one-way at 240V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.81V (0.76%) and delivers 238.2V at the load.

What size aluminum wire is required for 650 amps at 250 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.98V (2.49%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.