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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

750 Amp Wire Size at 500 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 750 A load over a 500 ft (152.4 m) one-way run.

Copper Wire (≤3% Drop)3× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.68%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 15.93V (13.27%)
Voltage at Load End116.8 VLoss: 3.22 V (2413.7 W)
Power & Breaker (125%)90.0 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 750 Amps at 500 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2351.94 V (1959.95%)0.0 V3879.61 V (3233.0%)1763956.7 WDrop/Amp High
12 AWG3.31 mm²20 A1477.96 V (1231.63%)0.0 V2437.94 V (2031.62%)1108468.3 WDrop/Amp High
10 AWG5.26 mm²30 A930.05 V (775.04%)0.0 V1534.14 V (1278.45%)697534.2 WDrop/Amp High
8 AWG8.37 mm²50 A584.47 V (487.06%)0.0 V964.11 V (803.42%)438354.8 WDrop/Amp High
6 AWG13.3 mm²65 A367.82 V (306.52%)0.0 V606.74 V (505.61%)275866.9 WDrop/Amp High
4 AWG21.15 mm²85 A231.3 V (192.75%)0.0 V381.54 V (317.95%)173476.6 WDrop/Amp High
3 AWG26.67 mm²100 A183.43 V (152.86%)0.0 V302.57 V (252.14%)137571.4 WDrop/Amp High
2 AWG33.62 mm²115 A145.51 V (121.26%)0.0 V240.02 V (200.02%)109132.4 WDrop/Amp High
1 AWG42.41 mm²130 A115.35 V (96.13%)4.6 V190.28 V (158.56%)86513.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A91.46 V (76.21%)28.5 V150.86 V (125.72%)68592.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A72.55 V (60.46%)47.5 V119.67 V (99.73%)54412.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A57.55 V (47.96%)62.5 V94.93 V (79.1%)43160.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A45.63 V (38.03%)74.4 V75.28 V (62.73%)34226.0 WDrop/Amp High
250 kcmil126.7 mm²255 A38.61 V (32.18%)81.4 V63.69 V (53.08%)28958.4 WDrop/Amp High
300 kcmil152.0 mm²285 A32.18 V (26.82%)87.8 V53.09 V (44.24%)24138.4 WDrop/Amp High
350 kcmil177.3 mm²310 A27.59 V (22.99%)92.4 V45.51 V (37.93%)20693.9 WDrop/Amp High
400 kcmil202.7 mm²335 A24.13 V (20.11%)95.9 V39.81 V (33.18%)18100.8 WDrop/Amp High
500 kcmil253.4 mm²380 A19.31 V (16.09%)100.7 V31.85 V (26.54%)14479.2 WDrop/Amp High
600 kcmil304.0 mm²420 A16.09 V (13.41%)103.9 V26.54 V (22.12%)12069.2 WDrop/Amp High
750 kcmil380.0 mm²475 A12.87 V (10.73%)107.1 V21.24 V (17.7%)9655.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A9.65 V (8.05%)110.3 V15.93 V (13.27%)7241.0 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 750 amps at 500 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 750A load over 500 feet one-way at 120V (1-Phase), you need 3× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.22V (2.68%) and delivers 116.8V at the load.

What size aluminum wire is required for 750 amps at 500 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 15.93V (13.27%).

What breaker size is needed for a 750A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (750A × 1.25 = 937.5A), which corresponds to a standard 1000A circuit breaker.