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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

80 Amp Wire Size at 1000 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 80 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)300 kcmil152.0 mm² · Drop: 2.86%
Aluminum Wire (≤3% Drop)500 kcmilDrop: 5.88V (2.83%)
Voltage at Load End202.1 VLoss: 5.95 V (823.9 W)
Power & Breaker (125%)28.82 kW100A Breaker Recommended

All AWG & kcmil Wire Gauges for 80 Amps at 1000 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A434.53 V (208.91%)0.0 V716.77 V (344.6%)60209.7 WDrop/Amp High
12 AWG3.31 mm²20 A273.06 V (131.28%)0.0 V450.41 V (216.55%)37835.7 WDrop/Amp High
10 AWG5.26 mm²30 A171.83 V (82.61%)36.2 V283.44 V (136.27%)23809.2 WDrop/Amp High
8 AWG8.37 mm²50 A107.98 V (51.91%)100.0 V178.12 V (85.64%)14962.5 WDrop/Amp High
6 AWG13.3 mm²65 A67.96 V (32.67%)140.0 V112.1 V (53.89%)9416.3 WDrop/Amp High
4 AWG21.15 mm²85 A42.73 V (20.54%)165.3 V70.49 V (33.89%)5921.3 WDrop/Amp High
3 AWG26.67 mm²100 A33.89 V (16.29%)174.1 V55.9 V (26.88%)4695.8 WDrop/Amp High
2 AWG33.62 mm²115 A26.88 V (12.92%)181.1 V44.34 V (21.32%)3725.1 WDrop/Amp High
1 AWG42.41 mm²130 A21.31 V (10.25%)186.7 V35.15 V (16.9%)2953.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A16.9 V (8.12%)191.1 V27.87 V (13.4%)2341.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A13.4 V (6.44%)194.6 V22.11 V (10.63%)1857.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A10.63 V (5.11%)197.4 V17.54 V (8.43%)1473.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A8.43 V (4.05%)199.6 V13.91 V (6.69%)1168.2 W~ ≤5%
250 kcmil126.7 mm²255 A7.13 V (3.43%)200.9 V11.77 V (5.66%)988.4 W~ ≤5%
300 kcmil152.0 mm²285 A5.95 V (2.86%)202.1 V9.81 V (4.72%)823.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A5.1 V (2.45%)202.9 V8.41 V (4.04%)706.4 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A4.46 V (2.14%)203.5 V7.36 V (3.54%)617.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A3.57 V (1.71%)204.4 V5.88 V (2.83%)494.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.97 V (1.43%)205.0 V4.9 V (2.36%)412.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.38 V (1.14%)205.6 V3.92 V (1.89%)329.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.78 V (0.86%)206.2 V2.94 V (1.41%)247.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 80 amps at 1000 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 80A load over 1000 feet one-way at 208V (3-Phase), you need 300 kcmil copper wire. This produces a voltage drop of 5.95V (2.86%) and delivers 202.1V at the load.

What size aluminum wire is required for 80 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 500 kcmil to maintain voltage drop at 5.88V (2.83%).

What breaker size is needed for a 80A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (80A × 1.25 = 100.0A), which corresponds to a standard 100A circuit breaker.