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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 225 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.96%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.62V (3.18%)
Voltage at Load End206.0 VLoss: 2.0 V (2780.6 W)
Power & Breaker (125%)288.21 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 225 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A977.68 V (470.04%)0.0 V1612.72 V (775.35%)1354718.8 WDrop/Amp High
12 AWG3.31 mm²20 A614.38 V (295.37%)0.0 V1013.43 V (487.23%)851303.6 WDrop/Amp High
10 AWG5.26 mm²30 A386.61 V (185.87%)0.0 V637.73 V (306.6%)535706.3 WDrop/Amp High
8 AWG8.37 mm²50 A242.96 V (116.81%)0.0 V400.77 V (192.68%)336656.5 WDrop/Amp High
6 AWG13.3 mm²65 A152.9 V (73.51%)55.1 V252.22 V (121.26%)211865.8 WDrop/Amp High
4 AWG21.15 mm²85 A96.15 V (46.23%)111.8 V158.6 V (76.25%)133230.0 WDrop/Amp High
3 AWG26.67 mm²100 A76.25 V (36.66%)131.8 V125.78 V (60.47%)105654.9 WDrop/Amp High
2 AWG33.62 mm²115 A60.49 V (29.08%)147.5 V99.78 V (47.97%)83813.7 WDrop/Amp High
1 AWG42.41 mm²130 A47.95 V (23.05%)160.0 V79.1 V (38.03%)66442.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A38.02 V (18.28%)170.0 V62.71 V (30.15%)52679.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A30.16 V (14.5%)177.8 V49.75 V (23.92%)41788.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A23.92 V (11.5%)184.1 V39.46 V (18.97%)33146.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A18.97 V (9.12%)189.0 V31.29 V (15.04%)26285.6 WDrop/Amp High
250 kcmil126.7 mm²255 A16.05 V (7.72%)191.9 V26.48 V (12.73%)22240.1 WDrop/Amp High
300 kcmil152.0 mm²285 A13.38 V (6.43%)194.6 V22.07 V (10.61%)18538.3 WDrop/Amp High
350 kcmil177.3 mm²310 A11.47 V (5.51%)196.5 V18.92 V (9.1%)15892.9 WDrop/Amp High
400 kcmil202.7 mm²335 A10.03 V (4.82%)198.0 V16.55 V (7.96%)13901.4 WDrop/Amp High
500 kcmil253.4 mm²380 A8.03 V (3.86%)200.0 V13.24 V (6.36%)11120.0 WDrop/Amp High
600 kcmil304.0 mm²420 A6.69 V (3.22%)201.3 V11.03 V (5.31%)9269.1 WDrop/Amp High
750 kcmil380.0 mm²475 A5.35 V (2.57%)202.6 V8.83 V (4.24%)7415.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A4.01 V (1.93%)204.0 V6.62 V (3.18%)5561.1 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 225 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 225 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.0V (0.96%) and delivers 206.0V at the load.

What size aluminum wire is required for 800 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.62V (3.18%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.