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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 350 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.3%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 10.3V (4.29%)
Voltage at Load End236.9 VLoss: 3.12 V (4325.3 W)
Power & Breaker (125%)332.55 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 350 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1520.84 V (633.68%)0.0 V2508.68 V (1045.28%)2107340.3 WDrop/Amp High
12 AWG3.31 mm²20 A955.7 V (398.21%)0.0 V1576.45 V (656.85%)1324250.1 WDrop/Amp High
10 AWG5.26 mm²30 A601.4 V (250.58%)0.0 V992.02 V (413.34%)833320.9 WDrop/Amp High
8 AWG8.37 mm²50 A377.94 V (157.47%)0.0 V623.42 V (259.76%)523687.9 WDrop/Amp High
6 AWG13.3 mm²65 A237.85 V (99.1%)2.2 V392.33 V (163.47%)329569.0 WDrop/Amp High
4 AWG21.15 mm²85 A149.57 V (62.32%)90.4 V246.72 V (102.8%)207246.7 WDrop/Amp High
3 AWG26.67 mm²100 A118.61 V (49.42%)121.4 V195.65 V (81.52%)164352.0 WDrop/Amp High
2 AWG33.62 mm²115 A94.09 V (39.2%)145.9 V155.21 V (64.67%)130376.8 WDrop/Amp High
1 AWG42.41 mm²130 A74.59 V (31.08%)165.4 V123.04 V (51.27%)103354.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A59.14 V (24.64%)180.9 V97.55 V (40.65%)81945.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A46.91 V (19.55%)193.1 V77.38 V (32.24%)65004.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A37.21 V (15.5%)202.8 V61.38 V (25.58%)51561.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A29.51 V (12.3%)210.5 V48.68 V (20.28%)40888.7 WDrop/Amp High
250 kcmil126.7 mm²255 A24.97 V (10.4%)215.0 V41.18 V (17.16%)34595.6 WDrop/Amp High
300 kcmil152.0 mm²285 A20.81 V (8.67%)219.2 V34.33 V (14.3%)28837.3 WDrop/Amp High
350 kcmil177.3 mm²310 A17.84 V (7.43%)222.2 V29.43 V (12.26%)24722.3 WDrop/Amp High
400 kcmil202.7 mm²335 A15.61 V (6.5%)224.4 V25.74 V (10.73%)21624.4 WDrop/Amp High
500 kcmil253.4 mm²380 A12.48 V (5.2%)227.5 V20.59 V (8.58%)17297.8 WDrop/Amp High
600 kcmil304.0 mm²420 A10.41 V (4.34%)229.6 V17.16 V (7.15%)14418.6 WDrop/Amp High
750 kcmil380.0 mm²475 A8.32 V (3.47%)231.7 V13.73 V (5.72%)11534.9 WDrop/Amp High
1000 kcmil506.7 mm²545 A6.24 V (2.6%)233.8 V10.3 V (4.29%)8650.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 350 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 350 feet one-way at 240V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.12V (1.3%) and delivers 236.9V at the load.

What size aluminum wire is required for 800 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 10.3V (4.29%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.