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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

900 Amp Wire Size at 450 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 900 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.17%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 14.9V (7.16%)
Voltage at Load End203.5 VLoss: 4.51 V (7038.3 W)
Power & Breaker (125%)324.24 kW1200A Breaker Recommended

All AWG & kcmil Wire Gauges for 900 Amps at 450 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2199.79 V (1057.59%)0.0 V3628.62 V (1744.53%)3429131.9 WDrop/Amp High
12 AWG3.31 mm²20 A1382.34 V (664.59%)0.0 V2280.22 V (1096.26%)2154862.3 WDrop/Amp High
10 AWG5.26 mm²30 A869.88 V (418.21%)0.0 V1434.89 V (689.85%)1356006.5 WDrop/Amp High
8 AWG8.37 mm²50 A546.66 V (262.82%)0.0 V901.74 V (433.53%)852161.8 WDrop/Amp High
6 AWG13.3 mm²65 A344.03 V (165.4%)0.0 V567.48 V (272.83%)536285.3 WDrop/Amp High
4 AWG21.15 mm²85 A216.34 V (104.01%)0.0 V356.86 V (171.57%)337238.5 WDrop/Amp High
3 AWG26.67 mm²100 A171.56 V (82.48%)36.4 V283.0 V (136.06%)267438.9 WDrop/Amp High
2 AWG33.62 mm²115 A136.1 V (65.43%)71.9 V224.5 V (107.93%)212153.3 WDrop/Amp High
1 AWG42.41 mm²130 A107.89 V (51.87%)100.1 V177.97 V (85.56%)168181.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A85.54 V (41.13%)122.5 V141.1 V (67.84%)133344.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A67.86 V (32.62%)140.1 V111.93 V (53.81%)105777.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A53.82 V (25.88%)154.2 V88.78 V (42.68%)83903.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A42.68 V (20.52%)165.3 V70.41 V (33.85%)66535.4 WDrop/Amp High
250 kcmil126.7 mm²255 A36.11 V (17.36%)171.9 V59.57 V (28.64%)56295.1 WDrop/Amp High
300 kcmil152.0 mm²285 A30.1 V (14.47%)177.9 V49.65 V (23.87%)46925.0 WDrop/Amp High
350 kcmil177.3 mm²310 A25.81 V (12.41%)182.2 V42.57 V (20.47%)40229.0 WDrop/Amp High
400 kcmil202.7 mm²335 A22.57 V (10.85%)185.4 V37.24 V (17.9%)35187.9 WDrop/Amp High
500 kcmil253.4 mm²380 A18.06 V (8.68%)189.9 V29.79 V (14.32%)28147.6 WDrop/Amp High
600 kcmil304.0 mm²420 A15.05 V (7.24%)192.9 V24.83 V (11.94%)23462.5 WDrop/Amp High
750 kcmil380.0 mm²475 A12.04 V (5.79%)196.0 V19.86 V (9.55%)18770.0 WDrop/Amp High
1000 kcmil506.7 mm²545 A9.03 V (4.34%)199.0 V14.9 V (7.16%)14076.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 900 amps at 450 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 900A load over 450 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 4.51V (2.17%) and delivers 203.5V at the load.

What size aluminum wire is required for 900 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 14.9V (7.16%).

What breaker size is needed for a 900A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (900A × 1.25 = 1125.0A), which corresponds to a standard 1200A circuit breaker.