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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

900 Amp Wire Size at 120 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 900 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.58%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.97V (1.91%)
Voltage at Load End206.8 VLoss: 1.21 V (1876.9 W)
Power & Breaker (125%)324.24 kW1200A Breaker Recommended

All AWG & kcmil Wire Gauges for 900 Amps at 120 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A586.61 V (282.02%)0.0 V967.63 V (465.21%)914435.2 WDrop/Amp High
12 AWG3.31 mm²20 A368.63 V (177.22%)0.0 V608.06 V (292.34%)574630.0 WDrop/Amp High
10 AWG5.26 mm²30 A231.97 V (111.52%)0.0 V382.64 V (183.96%)361601.7 WDrop/Amp High
8 AWG8.37 mm²50 A145.78 V (70.08%)62.2 V240.46 V (115.61%)227243.1 WDrop/Amp High
6 AWG13.3 mm²65 A91.74 V (44.11%)116.3 V151.33 V (72.75%)143009.4 WDrop/Amp High
4 AWG21.15 mm²85 A57.69 V (27.74%)150.3 V95.16 V (45.75%)89930.3 WDrop/Amp High
3 AWG26.67 mm²100 A45.75 V (22.0%)162.3 V75.47 V (36.28%)71317.0 WDrop/Amp High
2 AWG33.62 mm²115 A36.29 V (17.45%)171.7 V59.87 V (28.78%)56574.2 WDrop/Amp High
1 AWG42.41 mm²130 A28.77 V (13.83%)179.2 V47.46 V (22.82%)44848.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A22.81 V (10.97%)185.2 V37.63 V (18.09%)35558.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A18.1 V (8.7%)189.9 V29.85 V (14.35%)28207.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A14.35 V (6.9%)193.6 V23.68 V (11.38%)22374.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A11.38 V (5.47%)196.6 V18.77 V (9.03%)17742.8 WDrop/Amp High
250 kcmil126.7 mm²255 A9.63 V (4.63%)198.4 V15.89 V (7.64%)15012.0 WDrop/Amp High
300 kcmil152.0 mm²285 A8.03 V (3.86%)200.0 V13.24 V (6.37%)12513.3 WDrop/Amp High
350 kcmil177.3 mm²310 A6.88 V (3.31%)201.1 V11.35 V (5.46%)10727.7 WDrop/Amp High
400 kcmil202.7 mm²335 A6.02 V (2.89%)202.0 V9.93 V (4.77%)9383.4 WDrop/Amp High
500 kcmil253.4 mm²380 A4.82 V (2.31%)203.2 V7.94 V (3.82%)7506.0 WDrop/Amp High
600 kcmil304.0 mm²420 A4.01 V (1.93%)204.0 V6.62 V (3.18%)6256.7 WDrop/Amp High
750 kcmil380.0 mm²475 A3.21 V (1.54%)204.8 V5.3 V (2.55%)5005.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A2.41 V (1.16%)205.6 V3.97 V (1.91%)3753.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 900 amps at 120 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 900A load over 120 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.21V (0.58%) and delivers 206.8V at the load.

What size aluminum wire is required for 900 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.97V (1.91%).

What breaker size is needed for a 900A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (900A × 1.25 = 1125.0A), which corresponds to a standard 1200A circuit breaker.