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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 30 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 30 ft (9.1 m) one-way run.

Copper Wire (≤3% Drop)3 AWG26.67 mm² · Drop: 0.26%
Aluminum Wire (≤3% Drop)1 AWGDrop: 1.32V (0.27%)
Voltage at Load End478.7 VLoss: 1.27 V (220.1 W)
Power & Breaker (125%)83.14 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 30 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A16.29 V (3.39%)463.7 V26.88 V (5.6%)2822.3 WDrop/Amp High
12 AWG3.31 mm²20 A10.24 V (2.13%)469.8 V16.89 V (3.52%)1773.5 WDrop/Amp High
10 AWG5.26 mm²30 A6.44 V (1.34%)473.6 V10.63 V (2.21%)1116.1 WDrop/Amp High
8 AWG8.37 mm²50 A4.05 V (0.84%)476.0 V6.68 V (1.39%)701.4 WDrop/Amp High
6 AWG13.3 mm²65 A2.55 V (0.53%)477.5 V4.2 V (0.88%)441.4 WDrop/Amp High
4 AWG21.15 mm²85 A1.6 V (0.33%)478.4 V2.64 V (0.55%)277.6 WDrop/Amp High
3 AWG26.67 mm²100 A1.27 V (0.26%)478.7 V2.1 V (0.44%)220.1 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.01 V (0.21%)479.0 V1.66 V (0.35%)174.6 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.8 V (0.17%)479.2 V1.32 V (0.27%)138.4 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.63 V (0.13%)479.4 V1.05 V (0.22%)109.7 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.5 V (0.1%)479.5 V0.83 V (0.17%)87.1 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.4 V (0.08%)479.6 V0.66 V (0.14%)69.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.32 V (0.07%)479.7 V0.52 V (0.11%)54.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.27 V (0.06%)479.7 V0.44 V (0.09%)46.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.22 V (0.05%)479.8 V0.37 V (0.08%)38.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.19 V (0.04%)479.8 V0.32 V (0.07%)33.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.17 V (0.03%)479.8 V0.28 V (0.06%)29.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.13 V (0.03%)479.9 V0.22 V (0.05%)23.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.11 V (0.02%)479.9 V0.18 V (0.04%)19.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.09 V (0.02%)479.9 V0.15 V (0.03%)15.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.07 V (0.01%)479.9 V0.11 V (0.02%)11.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 30 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 30 feet one-way at 480V (3-Phase), you need 3 AWG copper wire. This produces a voltage drop of 1.27V (0.26%) and delivers 478.7V at the load.

What size aluminum wire is required for 100 amps at 30 feet?

Using aluminum conductors (75°C rating), you should use 1 AWG to maintain voltage drop at 1.32V (0.27%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.