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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 30 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 30 ft (9.1 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 0.21%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 1.04V (0.22%)
Voltage at Load End479.0 VLoss: 1.0 V (216.3 W)
Power & Breaker (125%)103.92 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 30 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A20.37 V (4.24%)459.6 V33.6 V (7.0%)4409.9 WDrop/Amp High
12 AWG3.31 mm²20 A12.8 V (2.67%)467.2 V21.11 V (4.4%)2771.2 WDrop/Amp High
10 AWG5.26 mm²30 A8.05 V (1.68%)471.9 V13.29 V (2.77%)1743.8 WDrop/Amp High
8 AWG8.37 mm²50 A5.06 V (1.05%)474.9 V8.35 V (1.74%)1095.9 WDrop/Amp High
6 AWG13.3 mm²65 A3.19 V (0.66%)476.8 V5.25 V (1.09%)689.7 WDrop/Amp High
4 AWG21.15 mm²85 A2.0 V (0.42%)478.0 V3.3 V (0.69%)433.7 WDrop/Amp High
3 AWG26.67 mm²100 A1.59 V (0.33%)478.4 V2.62 V (0.55%)343.9 WDrop/Amp High
2 AWG33.62 mm²115 A1.26 V (0.26%)478.7 V2.08 V (0.43%)272.8 WDrop/Amp High
1 AWG42.41 mm²130 A1.0 V (0.21%)479.0 V1.65 V (0.34%)216.3 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.79 V (0.17%)479.2 V1.31 V (0.27%)171.5 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.63 V (0.13%)479.4 V1.04 V (0.22%)136.0 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.5 V (0.1%)479.5 V0.82 V (0.17%)107.9 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.4 V (0.08%)479.6 V0.65 V (0.14%)85.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.33 V (0.07%)479.7 V0.55 V (0.11%)72.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.28 V (0.06%)479.7 V0.46 V (0.1%)60.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.24 V (0.05%)479.8 V0.39 V (0.08%)51.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.21 V (0.04%)479.8 V0.34 V (0.07%)45.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.17 V (0.03%)479.8 V0.28 V (0.06%)36.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.14 V (0.03%)479.9 V0.23 V (0.05%)30.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.11 V (0.02%)479.9 V0.18 V (0.04%)24.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.08 V (0.02%)479.9 V0.14 V (0.03%)18.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 30 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 30 feet one-way at 480V (3-Phase), you need 1 AWG copper wire. This produces a voltage drop of 1.0V (0.21%) and delivers 479.0V at the load.

What size aluminum wire is required for 125 amps at 30 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 1.04V (0.22%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.