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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 400 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 400 ft (121.9 m) one-way run.

Copper Wire (≤3% Drop)3/0 AWG85.01 mm² · Drop: 2.56%
Aluminum Wire (≤3% Drop)250 kcmilDrop: 5.88V (2.83%)
Voltage at Load End202.7 VLoss: 5.32 V (920.7 W)
Power & Breaker (125%)36.03 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 400 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A217.26 V (104.45%)0.0 V358.38 V (172.3%)37631.1 WDrop/Amp High
12 AWG3.31 mm²20 A136.53 V (65.64%)71.5 V225.21 V (108.27%)23647.3 WDrop/Amp High
10 AWG5.26 mm²30 A85.91 V (41.3%)122.1 V141.72 V (68.13%)14880.7 WDrop/Amp High
8 AWG8.37 mm²50 A53.99 V (25.96%)154.0 V89.06 V (42.82%)9351.6 WDrop/Amp High
6 AWG13.3 mm²65 A33.98 V (16.34%)174.0 V56.05 V (26.95%)5885.2 WDrop/Amp High
4 AWG21.15 mm²85 A21.37 V (10.27%)186.6 V35.25 V (16.94%)3700.8 WDrop/Amp High
3 AWG26.67 mm²100 A16.94 V (8.15%)191.1 V27.95 V (13.44%)2934.9 WDrop/Amp High
2 AWG33.62 mm²115 A13.44 V (6.46%)194.6 V22.17 V (10.66%)2328.2 WDrop/Amp High
1 AWG42.41 mm²130 A10.66 V (5.12%)197.3 V17.58 V (8.45%)1845.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A8.45 V (4.06%)199.6 V13.94 V (6.7%)1463.3 W~ ≤5%
2/0 AWG67.43 mm²175 A6.7 V (3.22%)201.3 V11.05 V (5.31%)1160.8 W~ ≤5%
3/0 AWG85.01 mm²200 A5.32 V (2.56%)202.7 V8.77 V (4.22%)920.7 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A4.22 V (2.03%)203.8 V6.95 V (3.34%)730.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A3.57 V (1.71%)204.4 V5.88 V (2.83%)617.8 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.97 V (1.43%)205.0 V4.9 V (2.36%)515.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.55 V (1.23%)205.5 V4.2 V (2.02%)441.5 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.23 V (1.07%)205.8 V3.68 V (1.77%)386.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.78 V (0.86%)206.2 V2.94 V (1.41%)308.9 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.49 V (0.71%)206.5 V2.45 V (1.18%)257.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.19 V (0.57%)206.8 V1.96 V (0.94%)206.0 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.89 V (0.43%)207.1 V1.47 V (0.71%)154.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 400 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 400 feet one-way at 208V (3-Phase), you need 3/0 AWG copper wire. This produces a voltage drop of 5.32V (2.56%) and delivers 202.7V at the load.

What size aluminum wire is required for 100 amps at 400 feet?

Using aluminum conductors (75°C rating), you should use 250 kcmil to maintain voltage drop at 5.88V (2.83%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.