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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

150 Amp Wire Size at 400 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 150 A load over a 400 ft (121.9 m) one-way run.

Copper Wire (≤3% Drop)250 kcmil126.7 mm² · Drop: 2.57%
Aluminum Wire (≤3% Drop)400 kcmilDrop: 5.52V (2.65%)
Voltage at Load End202.6 VLoss: 5.35 V (1390.0 W)
Power & Breaker (125%)54.04 kW200A Breaker Recommended

All AWG & kcmil Wire Gauges for 150 Amps at 400 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A325.89 V (156.68%)0.0 V537.57 V (258.45%)84669.9 WDrop/Amp High
12 AWG3.31 mm²20 A204.79 V (98.46%)3.2 V337.81 V (162.41%)53206.5 WDrop/Amp High
10 AWG5.26 mm²30 A128.87 V (61.96%)79.1 V212.58 V (102.2%)33481.6 WDrop/Amp High
8 AWG8.37 mm²50 A80.99 V (38.94%)127.0 V133.59 V (64.23%)21041.0 WDrop/Amp High
6 AWG13.3 mm²65 A50.97 V (24.5%)157.0 V84.07 V (40.42%)13241.6 WDrop/Amp High
4 AWG21.15 mm²85 A32.05 V (15.41%)175.9 V52.87 V (25.42%)8326.9 WDrop/Amp High
3 AWG26.67 mm²100 A25.42 V (12.22%)182.6 V41.93 V (20.16%)6603.4 WDrop/Amp High
2 AWG33.62 mm²115 A20.16 V (9.69%)187.8 V33.26 V (15.99%)5238.4 WDrop/Amp High
1 AWG42.41 mm²130 A15.98 V (7.68%)192.0 V26.37 V (12.68%)4152.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A12.67 V (6.09%)195.3 V20.9 V (10.05%)3292.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A10.05 V (4.83%)197.9 V16.58 V (7.97%)2611.8 W~ ≤5%
3/0 AWG85.01 mm²200 A7.97 V (3.83%)200.0 V13.15 V (6.32%)2071.7 W~ ≤5%
4/0 AWG107.2 mm²230 A6.32 V (3.04%)201.7 V10.43 V (5.01%)1642.8 W~ ≤5%
250 kcmil126.7 mm²255 A5.35 V (2.57%)202.6 V8.83 V (4.24%)1390.0 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A4.46 V (2.14%)203.5 V7.36 V (3.54%)1158.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A3.82 V (1.84%)204.2 V6.31 V (3.03%)993.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A3.34 V (1.61%)204.7 V5.52 V (2.65%)868.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.68 V (1.29%)205.3 V4.41 V (2.12%)695.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.23 V (1.07%)205.8 V3.68 V (1.77%)579.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.78 V (0.86%)206.2 V2.94 V (1.41%)463.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.34 V (0.64%)206.7 V2.21 V (1.06%)347.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 150 amps at 400 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 150A load over 400 feet one-way at 208V (3-Phase), you need 250 kcmil copper wire. This produces a voltage drop of 5.35V (2.57%) and delivers 202.6V at the load.

What size aluminum wire is required for 150 amps at 400 feet?

Using aluminum conductors (75°C rating), you should use 400 kcmil to maintain voltage drop at 5.52V (2.65%).

What breaker size is needed for a 150A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (150A × 1.25 = 187.5A), which corresponds to a standard 200A circuit breaker.