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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 400 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 400 ft (121.9 m) one-way run.

Copper Wire (≤3% Drop)600 kcmil304.0 mm² · Drop: 2.86%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.88V (2.83%)
Voltage at Load End202.1 VLoss: 5.95 V (4119.6 W)
Power & Breaker (125%)144.11 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 400 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A869.05 V (417.81%)0.0 V1433.53 V (689.2%)602097.2 WDrop/Amp High
12 AWG3.31 mm²20 A546.11 V (262.55%)0.0 V900.83 V (433.09%)378357.2 WDrop/Amp High
10 AWG5.26 mm²30 A343.66 V (165.22%)0.0 V566.87 V (272.53%)238091.7 WDrop/Amp High
8 AWG8.37 mm²50 A215.97 V (103.83%)0.0 V356.24 V (171.27%)149625.1 WDrop/Amp High
6 AWG13.3 mm²65 A135.91 V (65.34%)72.1 V224.19 V (107.78%)94162.6 WDrop/Amp High
4 AWG21.15 mm²85 A85.47 V (41.09%)122.5 V140.98 V (67.78%)59213.3 WDrop/Amp High
3 AWG26.67 mm²100 A67.78 V (32.59%)140.2 V111.8 V (53.75%)46957.7 WDrop/Amp High
2 AWG33.62 mm²115 A53.77 V (25.85%)154.2 V88.69 V (42.64%)37250.5 WDrop/Amp High
1 AWG42.41 mm²130 A42.62 V (20.49%)165.4 V70.31 V (33.8%)29529.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A33.79 V (16.25%)174.2 V55.74 V (26.8%)23413.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A26.81 V (12.89%)181.2 V44.22 V (21.26%)18572.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A21.26 V (10.22%)186.7 V35.08 V (16.86%)14731.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A16.86 V (8.11%)191.1 V27.81 V (13.37%)11682.5 WDrop/Amp High
250 kcmil126.7 mm²255 A14.27 V (6.86%)193.7 V23.53 V (11.31%)9884.5 WDrop/Amp High
300 kcmil152.0 mm²285 A11.89 V (5.72%)196.1 V19.62 V (9.43%)8239.2 WDrop/Amp High
350 kcmil177.3 mm²310 A10.2 V (4.9%)197.8 V16.82 V (8.09%)7063.5 WDrop/Amp High
400 kcmil202.7 mm²335 A8.92 V (4.29%)199.1 V14.71 V (7.07%)6178.4 WDrop/Amp High
500 kcmil253.4 mm²380 A7.13 V (3.43%)200.9 V11.77 V (5.66%)4942.2 WDrop/Amp High
600 kcmil304.0 mm²420 A5.95 V (2.86%)202.1 V9.81 V (4.72%)4119.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A4.76 V (2.29%)203.2 V7.85 V (3.77%)3295.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A3.57 V (1.72%)204.4 V5.88 V (2.83%)2471.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 400 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 400 feet one-way at 208V (3-Phase), you need 600 kcmil copper wire. This produces a voltage drop of 5.95V (2.86%) and delivers 202.1V at the load.

What size aluminum wire is required for 400 amps at 400 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.88V (2.83%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.