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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 80 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)3 AWG26.67 mm² · Drop: 1.63%
Aluminum Wire (≤3% Drop)1 AWGDrop: 3.52V (1.69%)
Voltage at Load End204.6 VLoss: 3.39 V (587.0 W)
Power & Breaker (125%)36.03 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 80 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A43.45 V (20.89%)164.5 V71.68 V (34.46%)7526.2 WDrop/Amp High
12 AWG3.31 mm²20 A27.31 V (13.13%)180.7 V45.04 V (21.65%)4729.5 WDrop/Amp High
10 AWG5.26 mm²30 A17.18 V (8.26%)190.8 V28.34 V (13.63%)2976.1 WDrop/Amp High
8 AWG8.37 mm²50 A10.8 V (5.19%)197.2 V17.81 V (8.56%)1870.3 WDrop/Amp High
6 AWG13.3 mm²65 A6.8 V (3.27%)201.2 V11.21 V (5.39%)1177.0 WDrop/Amp High
4 AWG21.15 mm²85 A4.27 V (2.05%)203.7 V7.05 V (3.39%)740.2 WDrop/Amp High
3 AWG26.67 mm²100 A3.39 V (1.63%)204.6 V5.59 V (2.69%)587.0 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.69 V (1.29%)205.3 V4.43 V (2.13%)465.6 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.13 V (1.02%)205.9 V3.52 V (1.69%)369.1 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.69 V (0.81%)206.3 V2.79 V (1.34%)292.7 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.34 V (0.64%)206.7 V2.21 V (1.06%)232.2 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.06 V (0.51%)206.9 V1.75 V (0.84%)184.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.84 V (0.41%)207.2 V1.39 V (0.67%)146.0 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.71 V (0.34%)207.3 V1.18 V (0.57%)123.6 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.59 V (0.29%)207.4 V0.98 V (0.47%)103.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.51 V (0.25%)207.5 V0.84 V (0.4%)88.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.45 V (0.21%)207.6 V0.74 V (0.35%)77.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.36 V (0.17%)207.6 V0.59 V (0.28%)61.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.3 V (0.14%)207.7 V0.49 V (0.24%)51.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.24 V (0.11%)207.8 V0.39 V (0.19%)41.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.18 V (0.09%)207.8 V0.29 V (0.14%)30.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 80 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 80 feet one-way at 208V (3-Phase), you need 3 AWG copper wire. This produces a voltage drop of 3.39V (1.63%) and delivers 204.6V at the load.

What size aluminum wire is required for 100 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 1 AWG to maintain voltage drop at 3.52V (1.69%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.