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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

1000 Amp Wire Size at 175 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 1000 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.41%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.44V (1.34%)
Voltage at Load End478.1 VLoss: 1.95 V (3379.2 W)
Power & Breaker (125%)831.38 kW1600A Breaker Recommended

All AWG & kcmil Wire Gauges for 1000 Amps at 175 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A950.53 V (198.03%)0.0 V1567.92 V (326.65%)1646359.6 WDrop/Amp High
12 AWG3.31 mm²20 A597.31 V (124.44%)0.0 V985.28 V (205.27%)1034570.4 WDrop/Amp High
10 AWG5.26 mm²30 A375.87 V (78.31%)104.1 V620.02 V (129.17%)651031.9 WDrop/Amp High
8 AWG8.37 mm²50 A236.21 V (49.21%)243.8 V389.64 V (81.17%)409131.2 WDrop/Amp High
6 AWG13.3 mm²65 A148.65 V (30.97%)331.3 V245.21 V (51.09%)257475.8 WDrop/Amp High
4 AWG21.15 mm²85 A93.48 V (19.47%)386.5 V154.2 V (32.12%)161911.5 WDrop/Amp High
3 AWG26.67 mm²100 A74.13 V (15.44%)405.9 V122.28 V (25.48%)128400.0 WDrop/Amp High
2 AWG33.62 mm²115 A58.81 V (12.25%)421.2 V97.0 V (20.21%)101856.9 WDrop/Amp High
1 AWG42.41 mm²130 A46.62 V (9.71%)433.4 V76.9 V (16.02%)80745.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A36.96 V (7.7%)443.0 V60.97 V (12.7%)64020.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A29.32 V (6.11%)450.7 V48.37 V (10.08%)50784.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A23.26 V (4.85%)456.7 V38.36 V (7.99%)40282.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A18.44 V (3.84%)461.6 V30.42 V (6.34%)31944.3 WDrop/Amp High
250 kcmil126.7 mm²255 A15.6 V (3.25%)464.4 V25.74 V (5.36%)27027.8 WDrop/Amp High
300 kcmil152.0 mm²285 A13.01 V (2.71%)467.0 V21.46 V (4.47%)22529.1 WDrop/Amp High
350 kcmil177.3 mm²310 A11.15 V (2.32%)468.8 V18.39 V (3.83%)19314.3 WDrop/Amp High
400 kcmil202.7 mm²335 A9.75 V (2.03%)470.2 V16.09 V (3.35%)16894.1 WDrop/Amp High
500 kcmil253.4 mm²380 A7.8 V (1.63%)472.2 V12.87 V (2.68%)13513.9 WDrop/Amp High
600 kcmil304.0 mm²420 A6.5 V (1.35%)473.5 V10.73 V (2.23%)11264.6 WDrop/Amp High
750 kcmil380.0 mm²475 A5.2 V (1.08%)474.8 V8.58 V (1.79%)9011.7 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.9 V (0.81%)476.1 V6.44 V (1.34%)6758.3 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 1000 amps at 175 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 1000A load over 175 feet one-way at 480V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.95V (0.41%) and delivers 478.1V at the load.

What size aluminum wire is required for 1000 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.44V (1.34%).

What breaker size is needed for a 1000A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (1000A × 1.25 = 1250.0A), which corresponds to a standard 1600A circuit breaker.