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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

1000 Amp Wire Size at 250 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 1000 A load over a 250 ft (76.2 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.68%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 10.62V (8.85%)
Voltage at Load End116.8 VLoss: 3.22 V (3218.2 W)
Power & Breaker (125%)120.0 kW1600A Breaker Recommended

All AWG & kcmil Wire Gauges for 1000 Amps at 250 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1567.96 V (1306.63%)0.0 V2586.4 V (2155.34%)1567961.5 WDrop/Amp High
12 AWG3.31 mm²20 A985.31 V (821.09%)0.0 V1625.29 V (1354.41%)985305.1 WDrop/Amp High
10 AWG5.26 mm²30 A620.03 V (516.69%)0.0 V1022.76 V (852.3%)620030.4 WDrop/Amp High
8 AWG8.37 mm²50 A389.65 V (324.71%)0.0 V642.74 V (535.62%)389648.7 WDrop/Amp High
6 AWG13.3 mm²65 A245.22 V (204.35%)0.0 V404.49 V (337.08%)245215.0 WDrop/Amp High
4 AWG21.15 mm²85 A154.2 V (128.5%)0.0 V254.36 V (211.97%)154201.4 WDrop/Amp High
3 AWG26.67 mm²100 A122.29 V (101.9%)0.0 V201.71 V (168.1%)122285.7 WDrop/Amp High
2 AWG33.62 mm²115 A97.01 V (80.84%)23.0 V160.02 V (133.35%)97006.5 WDrop/Amp High
1 AWG42.41 mm²130 A76.9 V (64.08%)43.1 V126.85 V (105.71%)76900.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A60.97 V (50.81%)59.0 V100.57 V (83.81%)60971.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A48.37 V (40.31%)71.6 V79.78 V (66.49%)48366.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A38.36 V (31.97%)81.6 V63.28 V (52.74%)38364.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A30.42 V (25.35%)89.6 V50.18 V (41.82%)30423.1 WDrop/Amp High
250 kcmil126.7 mm²255 A25.74 V (21.45%)94.3 V42.46 V (35.38%)25740.8 WDrop/Amp High
300 kcmil152.0 mm²285 A21.46 V (17.88%)98.5 V35.39 V (29.49%)21456.3 WDrop/Amp High
350 kcmil177.3 mm²310 A18.39 V (15.33%)101.6 V30.34 V (25.29%)18394.6 WDrop/Amp High
400 kcmil202.7 mm²335 A16.09 V (13.41%)103.9 V26.54 V (22.12%)16089.6 WDrop/Amp High
500 kcmil253.4 mm²380 A12.87 V (10.73%)107.1 V21.23 V (17.69%)12870.4 WDrop/Amp High
600 kcmil304.0 mm²420 A10.73 V (8.94%)109.3 V17.7 V (14.75%)10728.2 WDrop/Amp High
750 kcmil380.0 mm²475 A8.58 V (7.15%)111.4 V14.16 V (11.8%)8582.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A6.44 V (5.36%)113.6 V10.62 V (8.85%)6436.5 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 1000 amps at 250 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 1000A load over 250 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.22V (2.68%) and delivers 116.8V at the load.

What size aluminum wire is required for 1000 amps at 250 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 10.62V (8.85%).

What breaker size is needed for a 1000A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (1000A × 1.25 = 1250.0A), which corresponds to a standard 1600A circuit breaker.