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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

1000 Amp Wire Size at 80 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 1000 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)6× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.86%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.4V (28.31%)
Voltage at Load End11.7 VLoss: 0.34 V (343.3 W)
Power & Breaker (125%)12.0 kW1600A Breaker Recommended

All AWG & kcmil Wire Gauges for 1000 Amps at 80 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A501.75 V (4181.23%)0.0 V827.65 V (6897.08%)501747.7 WDrop/Amp High
12 AWG3.31 mm²20 A315.3 V (2627.48%)0.0 V520.09 V (4334.11%)315297.6 WDrop/Amp High
10 AWG5.26 mm²30 A198.41 V (1653.41%)0.0 V327.28 V (2727.36%)198409.7 WDrop/Amp High
8 AWG8.37 mm²50 A124.69 V (1039.06%)0.0 V205.68 V (1713.97%)124687.6 WDrop/Amp High
6 AWG13.3 mm²65 A78.47 V (653.91%)0.0 V129.44 V (1078.64%)78468.8 WDrop/Amp High
4 AWG21.15 mm²85 A49.34 V (411.2%)0.0 V81.4 V (678.29%)49344.5 WDrop/Amp High
3 AWG26.67 mm²100 A39.13 V (326.1%)0.0 V64.55 V (537.9%)39131.4 WDrop/Amp High
2 AWG33.62 mm²115 A31.04 V (258.68%)0.0 V51.2 V (426.71%)31042.1 WDrop/Amp High
1 AWG42.41 mm²130 A24.61 V (205.07%)0.0 V40.59 V (338.27%)24608.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A19.51 V (162.59%)0.0 V32.18 V (268.2%)19510.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A15.48 V (128.98%)0.0 V25.53 V (212.75%)15477.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A12.28 V (102.31%)0.0 V20.25 V (168.76%)12276.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A9.74 V (81.13%)2.3 V16.06 V (133.82%)9735.4 WDrop/Amp High
250 kcmil126.7 mm²255 A8.24 V (68.64%)3.8 V13.59 V (113.23%)8237.1 WDrop/Amp High
300 kcmil152.0 mm²285 A6.87 V (57.22%)5.1 V11.33 V (94.38%)6866.0 WDrop/Amp High
350 kcmil177.3 mm²310 A5.89 V (49.05%)6.1 V9.71 V (80.91%)5886.3 WDrop/Amp High
400 kcmil202.7 mm²335 A5.15 V (42.91%)6.9 V8.49 V (70.77%)5148.7 WDrop/Amp High
500 kcmil253.4 mm²380 A4.12 V (34.32%)7.9 V6.79 V (56.61%)4118.5 WDrop/Amp High
600 kcmil304.0 mm²420 A3.43 V (28.61%)8.6 V5.66 V (47.19%)3433.0 WDrop/Amp High
750 kcmil380.0 mm²475 A2.75 V (22.89%)9.3 V4.53 V (37.75%)2746.4 WDrop/Amp High
1000 kcmil506.7 mm²545 A2.06 V (17.16%)9.9 V3.4 V (28.31%)2059.7 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 1000 amps at 80 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 1000A load over 80 feet one-way at 12V (DC), you need 6× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.34V (2.86%) and delivers 11.7V at the load.

What size aluminum wire is required for 1000 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.4V (28.31%).

What breaker size is needed for a 1000A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (1000A × 1.25 = 1250.0A), which corresponds to a standard 1600A circuit breaker.