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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

110 Amp Wire Size at 150 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 110 A load over a 150 ft (45.7 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 1.16%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 5.75V (1.2%)
Voltage at Load End474.5 VLoss: 5.54 V (1056.4 W)
Power & Breaker (125%)91.45 kW150A Breaker Recommended

All AWG & kcmil Wire Gauges for 110 Amps at 150 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A89.62 V (18.67%)390.4 V147.83 V (30.8%)17075.1 WDrop/Amp High
12 AWG3.31 mm²20 A56.32 V (11.73%)423.7 V92.9 V (19.35%)10730.0 WDrop/Amp High
10 AWG5.26 mm²30 A35.44 V (7.38%)444.6 V58.46 V (12.18%)6752.1 WDrop/Amp High
8 AWG8.37 mm²50 A22.27 V (4.64%)457.7 V36.74 V (7.65%)4243.3 WDrop/Amp High
6 AWG13.3 mm²65 A14.02 V (2.92%)466.0 V23.12 V (4.82%)2670.4 WDrop/Amp High
4 AWG21.15 mm²85 A8.81 V (1.84%)471.2 V14.54 V (3.03%)1679.3 WDrop/Amp High
3 AWG26.67 mm²100 A6.99 V (1.46%)473.0 V11.53 V (2.4%)1331.7 WDrop/Amp High
2 AWG33.62 mm²115 A5.54 V (1.16%)474.5 V9.15 V (1.91%)1056.4 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A4.4 V (0.92%)475.6 V7.25 V (1.51%)837.4 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A3.48 V (0.73%)476.5 V5.75 V (1.2%)664.0 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A2.76 V (0.58%)477.2 V4.56 V (0.95%)526.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A2.19 V (0.46%)477.8 V3.62 V (0.75%)417.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.74 V (0.36%)478.3 V2.87 V (0.6%)331.3 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.47 V (0.31%)478.5 V2.43 V (0.51%)280.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.23 V (0.26%)478.8 V2.02 V (0.42%)233.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.05 V (0.22%)478.9 V1.73 V (0.36%)200.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.92 V (0.19%)479.1 V1.52 V (0.32%)175.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.74 V (0.15%)479.3 V1.21 V (0.25%)140.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.61 V (0.13%)479.4 V1.01 V (0.21%)116.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.49 V (0.1%)479.5 V0.81 V (0.17%)93.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.37 V (0.08%)479.6 V0.61 V (0.13%)70.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 110 amps at 150 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 110A load over 150 feet one-way at 480V (3-Phase), you need 2 AWG copper wire. This produces a voltage drop of 5.54V (1.16%) and delivers 474.5V at the load.

What size aluminum wire is required for 110 amps at 150 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 5.75V (1.2%).

What breaker size is needed for a 110A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (110A × 1.25 = 137.5A), which corresponds to a standard 150A circuit breaker.