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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

110 Amp Wire Size at 20 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 110 A load over a 20 ft (6.1 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 0.15%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 0.77V (0.16%)
Voltage at Load End479.3 VLoss: 0.74 V (140.9 W)
Power & Breaker (125%)91.45 kW150A Breaker Recommended

All AWG & kcmil Wire Gauges for 110 Amps at 20 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A11.95 V (2.49%)468.1 V19.71 V (4.11%)2276.7 WDrop/Amp High
12 AWG3.31 mm²20 A7.51 V (1.56%)472.5 V12.39 V (2.58%)1430.7 WDrop/Amp High
10 AWG5.26 mm²30 A4.73 V (0.98%)475.3 V7.79 V (1.62%)900.3 WDrop/Amp High
8 AWG8.37 mm²50 A2.97 V (0.62%)477.0 V4.9 V (1.02%)565.8 WDrop/Amp High
6 AWG13.3 mm²65 A1.87 V (0.39%)478.1 V3.08 V (0.64%)356.1 WDrop/Amp High
4 AWG21.15 mm²85 A1.18 V (0.24%)478.8 V1.94 V (0.4%)223.9 WDrop/Amp High
3 AWG26.67 mm²100 A0.93 V (0.19%)479.1 V1.54 V (0.32%)177.6 WDrop/Amp High
2 AWG33.62 mm²115 A0.74 V (0.15%)479.3 V1.22 V (0.25%)140.9 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.59 V (0.12%)479.4 V0.97 V (0.2%)111.7 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.46 V (0.1%)479.5 V0.77 V (0.16%)88.5 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.37 V (0.08%)479.6 V0.61 V (0.13%)70.2 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.29 V (0.06%)479.7 V0.48 V (0.1%)55.7 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.23 V (0.05%)479.8 V0.38 V (0.08%)44.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.2 V (0.04%)479.8 V0.32 V (0.07%)37.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.16 V (0.03%)479.8 V0.27 V (0.06%)31.2 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.14 V (0.03%)479.9 V0.23 V (0.05%)26.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.12 V (0.03%)479.9 V0.2 V (0.04%)23.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.1 V (0.02%)479.9 V0.16 V (0.03%)18.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.08 V (0.02%)479.9 V0.13 V (0.03%)15.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.07 V (0.01%)479.9 V0.11 V (0.02%)12.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.05 V (0.01%)480.0 V0.08 V (0.02%)9.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 110 amps at 20 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 110A load over 20 feet one-way at 480V (3-Phase), you need 2 AWG copper wire. This produces a voltage drop of 0.74V (0.15%) and delivers 479.3V at the load.

What size aluminum wire is required for 110 amps at 20 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 0.77V (0.16%).

What breaker size is needed for a 110A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (110A × 1.25 = 137.5A), which corresponds to a standard 150A circuit breaker.