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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

110 Amp Wire Size at 50 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 110 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 0.39%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 1.92V (0.4%)
Voltage at Load End478.2 VLoss: 1.85 V (352.1 W)
Power & Breaker (125%)91.45 kW150A Breaker Recommended

All AWG & kcmil Wire Gauges for 110 Amps at 50 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A29.87 V (6.22%)450.1 V49.28 V (10.27%)5691.7 WDrop/Amp High
12 AWG3.31 mm²20 A18.77 V (3.91%)461.2 V30.97 V (6.45%)3576.7 WDrop/Amp High
10 AWG5.26 mm²30 A11.81 V (2.46%)468.2 V19.49 V (4.06%)2250.7 WDrop/Amp High
8 AWG8.37 mm²50 A7.42 V (1.55%)472.6 V12.25 V (2.55%)1414.4 WDrop/Amp High
6 AWG13.3 mm²65 A4.67 V (0.97%)475.3 V7.71 V (1.61%)890.1 WDrop/Amp High
4 AWG21.15 mm²85 A2.94 V (0.61%)477.1 V4.85 V (1.01%)559.8 WDrop/Amp High
3 AWG26.67 mm²100 A2.33 V (0.49%)477.7 V3.84 V (0.8%)443.9 WDrop/Amp High
2 AWG33.62 mm²115 A1.85 V (0.39%)478.2 V3.05 V (0.64%)352.1 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.47 V (0.31%)478.5 V2.42 V (0.5%)279.1 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.16 V (0.24%)478.8 V1.92 V (0.4%)221.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.92 V (0.19%)479.1 V1.52 V (0.32%)175.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.73 V (0.15%)479.3 V1.21 V (0.25%)139.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.58 V (0.12%)479.4 V0.96 V (0.2%)110.4 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.49 V (0.1%)479.5 V0.81 V (0.17%)93.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.41 V (0.09%)479.6 V0.67 V (0.14%)77.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.35 V (0.07%)479.6 V0.58 V (0.12%)66.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.31 V (0.06%)479.7 V0.51 V (0.11%)58.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.25 V (0.05%)479.8 V0.4 V (0.08%)46.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.2 V (0.04%)479.8 V0.34 V (0.07%)38.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.16 V (0.03%)479.8 V0.27 V (0.06%)31.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.12 V (0.03%)479.9 V0.2 V (0.04%)23.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 110 amps at 50 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 110A load over 50 feet one-way at 480V (3-Phase), you need 2 AWG copper wire. This produces a voltage drop of 1.85V (0.39%) and delivers 478.2V at the load.

What size aluminum wire is required for 110 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 1.92V (0.4%).

What breaker size is needed for a 110A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (110A × 1.25 = 137.5A), which corresponds to a standard 150A circuit breaker.